Inflatable Packer Element for Offshore Jacket-to-Pile Fixation

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Solution Overview

Problem

Offshore packers and grippers used for securing support structures to foundations are complex, costly, and prone to failure, which affects their reliability and increases installation costs due to the need for calm weather conditions to prevent movement between the jacket and piles until the cement is fully cured.

Innovation Solution

A packer and gripper member comprising inflatable elements with ports for fluid supply, allowing the member to be configured between a retracted and expanded state, securing the support structure to the foundation by minimizing movement and enabling fixation regardless of weather conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional packers and grippers are used to secure support structures to foundations, then the connection can be secured, but the devices are complex, costly, and prone to failure

Engineering Contradiction:
Improvereliability of packer and gripperVSAvoidcomplexity of packer and gripper
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The packer element is divided into multiple inflatable segments or chambers within a single component. Each segment can be independently inflated through separate ports, allowing the complex gripping function to be achieved through simple, identical modular units rather than a complex integrated mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The packer element uses inflatable chambers that expand when filled with fluid or gas. This pneumatic mechanism replaces complex mechanical moving parts with simple inflation/deflation cycles, reducing mechanical complexity while maintaining reliable gripping and securing functions.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Productivity

If traditional packers and grippers are used to secure support structures, then connection is achieved, but installation costs increase due to need for calm weather conditions

Engineering Contradiction:
Improveinstallation efficiencyVSAvoidwaiting time for calm weather
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The packer element's physical state changes from deflated (compact) to inflated (expanded) to perform its securing function. This parameter change allows the device to be deployed in various weather conditions without requiring calm waters, as the inflation mechanism can be actuated independently of environmental conditions.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If multiple inflatable elements are used in the packer, then gripping capability is improved, but the number of ports and coupling members increases

Engineering Contradiction:
Improvegripping reliabilityVSAvoidnumber of ports and coupling members
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple inflatable elements are merged into a single integrated packer component with shared structural elements. The coupling members and ports are integrated into the overall design rather than being separate additions, so that adding inflatable segments does not linearly increase the number of discrete components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The coupling members serve multiple functions: they connect adjacent inflatable elements, provide structural support, and may serve as fluid distribution channels. This multi-functionality reduces the need for separate dedicated components for each function, thereby reducing overall complexity despite having multiple inflatable elements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a reliable and cost-effective means to secure support structures to foundations, reducing installation costs and enhancing the robustness of the connection between the jacket and piles by allowing fixation independent of weather conditions.

Implementation Method 1

A packer and/or gripper member according to embodiments of the present invention may comprise a plurality of inflatable elements or cushions, each inflatable element or cushion communicably coupled to an adjacent inflatable element by a port disposed between the inflatable elements

Methodology Applied
Scientific EffectInflation: Pressure Increase

Data Source

PatentUS12195938B2Packer element
Publication Date: 2025.01.14 PLANET 42 LTD
  • US12195938B2 patent drawing
  • US12195938B2 patent drawing
  • US12195938B2 patent drawing

AI summary

There is disclosed a packer and/or gripper element (10), beneficially for use offshore and/or underwater, the packer and/or gripper (10) comprising an inflatable element or cushion (15a, 15b, 15c, 15d), wherein a periphery of the/each inflatable element or cushion (15a, 15b, 15c, 15d) comprises at least one corner, the at least one corner comprising a concave portion (30a, 30b, 30c, 30d). The disclosed packer and/or gripper element (10) comprises a plurality of inflatable elements (15a, 15b, 15c, 15d), each inflatable element (15a, 15b, 15c, 15d) being communicably coupled to an adjacent inflatable element (15a, 15b, 15c, 15d) by a port (155a, 155b) disposed between the inflatable elements (15a, 15b, 15c, 15d).