Inflatable Plyometric Box with Drop Stitch Rigidity

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Solution Overview

Problem

Traditional plyometric boxes pose a high risk of injury due to their rigid edges and are cumbersome to store and transport, limiting their use to gym settings due to size and weight constraints.

Innovation Solution

An inflatable plyometric box utilizing drop stitch technology to provide rigidity when inflated, combined with a stabilizing member for enhanced stability, allowing for adjustable height and ease of transportation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional rigid plyometric boxes are used, then structural strength and stability are improved, but injury risk increases due to hard edges and lack of cushioning

Engineering Contradiction:
Improvestructural strengthVSAvoidinjury risk
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent applies inflatable members with drop stitch construction that create a flexible yet rigid shell structure. When inflated, these members form a rigid box structure capable of supporting body weight during plyometric exercises, while the inflatable nature provides cushioning and reduces injury risk from hard edges. The flexible membrane structure allows the box to be both strong and safe.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent changes the physical state of the plyometric box from rigid solid to inflatable structure. By adjusting inflation pressure, the box transitions between a deflated storage state and an inflated rigid state capable of supporting exercises. This parameter change allows the box to provide both structural strength during use and reduced injury risk through the inflatable cushioning effect.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If traditional large and heavy plyometric boxes are used, then structural stability is improved, but portability and ease of transportation deteriorate

Engineering Contradiction:
Improvestructural stabilityVSAvoidportability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent transforms the plyometric box from a static rigid structure to a dynamic inflatable structure. The box can be easily transported in its deflated state and then dynamically inflated at the exercise location to achieve the required structural stability. This dynamic transformation resolves the contradiction between portability and structural stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses pneumatic inflation to create structural stability. Air pressure within the inflatable members provides the rigidity and stability needed for plyometric exercises, replacing the need for heavy solid materials. This allows the box to be lightweight and portable when deflated while maintaining structural integrity when inflated.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Strength

If traditional solid plyometric boxes are used, then rigidity for supporting body weight is improved, but storage space requirements and transportation difficulty increase

Engineering Contradiction:
Improverigidity for weight supportVSAvoidstorage volume
Core Design Contradiction:
StrengthVSVolume of moving object

Solution Approach 1:

The patent applies the nesting principle by allowing the inflatable plyometric box to be collapsed into a compact form for storage and transportation. The deflated box can be stored in a small bag or container, dramatically reducing the volume required for storage and transport while maintaining full functionality when inflated for use.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The flexible membrane structure of the inflatable box allows it to transition between a large rigid form during use and a compact flexible form for storage. The thin film construction minimizes storage volume while providing sufficient strength and rigidity when inflated to support body weight during exercises.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The inflatable design reduces injury risk by providing a softer landing surface and improves portability, enabling plyometric exercises to be performed outside of traditional gym settings.

Implementation Method 1

an inflatable member adapted to be inflated to a pressure... When the inflatable member is inflated to the pressure, the inflatable member is substantially rigid

Methodology Applied
Scientific EffectPressure: Pressure Increase

Implementation Method 2

the inflatable member is substantially rigid to support a user landing on the upper surface of the inflatable member

Methodology Applied
Scientific EffectRigidity:

Data Source

PatentUS11426620B2Inflatable plyometric box
Publication Date: 2022.08.30 PARK CHAD CHAEHONG
  • US11426620B2 patent drawing
  • US11426620B2 patent drawing
  • US11426620B2 patent drawing

AI summary

An inflatable plyometric box having a first inflatable member adapted to be inflated to a pressure, a second inflatable member on top of the first inflatable member and adapted to be inflated to a pressure, and a connecting member connected to the first inflatable member and the second inflatable member which secures the first inflatable member to the second inflatable member. The first and second inflatable members incorporate drop stitch technology which provides substantial rigidity to first and second inflatable members when the first and second inflatable members are inflated to the pressures. Thus the inflatable plyometric box is substantially rigid to support a user landing on the top of the inflatable plyometric box. The inflatable plyometric box may include a stabilizing member which may be connected to the bottom of the inflatable plyometric box, wherein the stabilizing member is adapted to increase the stability of the inflatable plyometric box.