Inflatable Sack Awning Thermal Insulation

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Solution Overview

Problem

Sack awnings for caravans or mobile homes lack thermal insulation due to their single-ply fabric construction, which contrasts with the well-insulated caravans or mobile homes themselves.

Innovation Solution

The roof element of the sack awning is designed as an inflatable, flat hollow body with multiple air chambers, using airtight materials and valves for air control, allowing for improved thermal insulation and stability without the need for longitudinal and transverse struts, supported by support rods at the front end.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the sack awning is made from single-ply fabric panels, then the structure remains simple and portable, but thermal insulation performance deteriorates

Engineering Contradiction:
Improvestructure simplicityVSAvoidthermal insulation
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent applies pneumatic principles by inflating the fabric panels to create air-filled chambers. The panels are equipped with valves that allow air to be pumped in, creating rigid, insulated structures. This pneumatic inflation transforms the soft, non-insulating fabric into thermally insulating chambers that trap air, thereby improving thermal insulation while maintaining the simple fabric-based construction approach.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent creates a composite structure by combining fabric material with trapped air chambers. The fabric panels form the outer shell while the inflated air spaces create an insulating layer. This composite of solid fabric and gaseous air provides both structural integrity and thermal insulation properties, resolving the contradiction between simplicity and insulation performance.

Inventive Principle:
Principle #40Composite materials

2Temperature

If the roof element is designed as an inflatable hollow body with multiple chambers, then thermal insulation and structural stability are improved, but device complexity increases

Engineering Contradiction:
Improvethermal insulationVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent divides the roof element into multiple separate hollow chambers rather than using a single large chamber. Each chamber can be independently inflated and controlled via its own valve. This segmentation improves thermal insulation by creating multiple air layers and enhances structural stability by distributing mechanical loads across separate chambers, while the modular nature actually simplifies the overall system architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces dynamic elements through inflatable chambers with controllable valves. The structure can be dynamically adjusted by inflating or deflating individual chambers, allowing the awning to transition between different states (set up, collapsed, adjusted). This dynamic capability provides structural stability when needed while maintaining portability and simplicity when deflated.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances thermal insulation, particularly in winter conditions, while maintaining portability by allowing the inflatable roof element to be rolled up and stored, and provides structural stability through internal chambers and optional longitudinal and transverse struts.

Implementation Method 1

An air layer between the two airtight layers, for example made of plastic-coated fabric, creates an air layer that has a more or less thermally insulating effect depending on the selected thickness.

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP3263805B1Sack awning of a mobile home or a camper van
Publication Date: 2018.09.26 GOMOLUCH MATTHIAS
  • EP3263805B1 patent drawingFigure 1
  • EP3263805B1 patent drawingFigure 2
  • EP3263805B1 patent drawingFigure 3

AI summary

The invention relates to an extension of a caravan (1) or a motorhome (1), comprising a roof element which is supported on the ground at least at the free front end by at least one support rod (12), wherein the roof element is designed as a flat hollow body (5) that is inflatable.