Inflatable Seal Assembly for Circular Stapling Instruments

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Solution Overview

Problem

Circular stapling instruments face challenges in forming a reliable seal during procedures, leading to pressure loss during leak testing of anastomosis due to inadequate sealing between the instrument and the patient's tubular body.

Innovation Solution

A seal assembly featuring an inflatable member, such as an inflatable cuff or sleeve, is slidably disposed about the tubular body of the adapter assembly, which can be inflated to create a fluid-tight seal between the instrument and the patient's tubular body, preventing pressure loss during leak testing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If no seal assembly is used, then the device structure remains simple, but pressure is lost during leak testing due to inadequate sealing

Engineering Contradiction:
Improvesealing reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The seal assembly is divided into distinct functional components: an inflatable member (cuff or sleeve) that provides the sealing interface, an inflation tube for fluid delivery, and a valve system for pressure control. This segmentation allows each component to be optimized for its specific function while maintaining overall system reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The seal assembly transitions from a static structure to a dynamic system through the inflatable member that can be selectively inflated and deflated. This dynamic capability allows the seal to be engaged during leak testing and disengaged during instrument removal, providing adaptive sealing behavior without permanent structural complexity.

Inventive Principle:
Principle #15Dynamics

2Reliability

If an inflatable seal assembly is added, then pressure retention during leak testing is improved, but the device complexity increases

Engineering Contradiction:
Improvepressure retentionVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The seal assembly utilizes pneumatic principles by employing an inflatable member that expands when fluid is introduced through the inflation tube. This pneumatic mechanism creates a reliable seal against the tubular body tissue without requiring complex mechanical compression or clamping systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The inflatable member is constructed as a flexible thin-walled structure that can conform to the irregular surface of the tubular body tissue. This flexibility allows the seal to adapt to anatomical variations while maintaining pressure retention, eliminating the need for rigid or complex adjustable sealing mechanisms.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If the inflatable member is made larger to improve sealing, then sealing effectiveness is improved, but the device size and insertion difficulty increase

Engineering Contradiction:
Improvesealing effectivenessVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The inflatable member provides a dynamic size adaptation capability: in the deflated state, it has a compact profile that facilitates easy insertion through the anus and navigation to the surgical site. Once positioned, inflation expands the sealing surface area to achieve effective sealing without requiring the device to be large in its stored configuration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The inflation tube and valve mechanisms are nested within or integrated with the inflatable member structure, allowing the entire seal assembly to be collapsed into a compact form for insertion. The nested configuration enables the large sealing surface to be contained within a small insertion profile.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The inflatable seal assembly effectively maintains pressure during leak testing, ensuring the integrity of the anastomosis by preventing leaks and facilitating the removal of the instrument without external pressure.

Implementation Method 1

an inflatable member, such as an inflatable cuff or sleeve, is slidably disposed about the tubular body of the adapter assembly, which can be inflated to create a fluid-tight seal

Methodology Applied
Scientific EffectInflation: Pressure Increase

Data Source

PatentEP3977944B1Seal assembly for circular stapling instrument
Publication Date: 2025.01.08 COVIDIEN LP
  • EP3977944B1 patent drawingFigure 1
  • EP3977944B1 patent drawingFigure 2
  • EP3977944B1 patent drawingFigure 3~4

AI summary

A circular stapling instrument includes an adapter assembly having a tubular body, a shell assembly disposed on a distal portion of the tubular body, and a seal assembly supported on the tubular body. The seal assembly includes an inflatable member disposed proximal of the shell assembly, wherein the inflatable member includes a first diameter when in a deflated condition and a second diameter when in an inflated condition, the second diameter being larger than the first diameter.