Inflatable Structural Member Stiffness Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Inflatable structural members face challenges in maintaining shape under load and are often bulky, making them difficult to store compactly due to their stiffness requirements.

Innovation Solution

A structural member design featuring an elastic, imperforate inflatable member enclosed by an outer layer with a separator member between them, allowing for increased friction and stiffness upon inflation, while maintaining flexibility and compactness before inflation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the inflatable member is designed for increased stiffness or resistance to deformation under load, then the structural integrity is improved, but the member becomes excessively bulky and difficult to fold and store compactly

Engineering Contradiction:
Improveresistance to deformationVSAvoidstorage volume
Core Design Contradiction:
StrengthVSVolume of moving object

Solution Approach 1:

The structural member transitions from a flexible, compact state during storage to a stiff, load-bearing state during use through inflation. The inflatable member's internal pressure dynamically changes the structural properties, allowing the same component to satisfy both compact storage and high stiffness requirements at different operational phases.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The inflation process changes the physical parameters of the structural member by introducing internal pressure, which transforms the member from a flaccid, compact form to an expanded, rigid form. This parameter change enables the member to achieve high resistance to deformation without permanently increasing its storage volume.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the inflatable member is inflated to maintain shape under load, then the structural stability is improved, but the complexity of maintaining shape control increases

Engineering Contradiction:
Improveshape maintenanceVSAvoidshape control complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The outer layer acts as an intermediary between the inflatable member and the external environment. It provides a constrained boundary that guides the inflation process and helps maintain the desired shape, reducing the complexity of shape control by distributing and managing the internal pressure forces through a structured outer envelope.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the outer layer is made airtight to maintain inflation pressure, then the pressure retention is improved, but the ease of inflation and deflation decreases

Engineering Contradiction:
Improvepressure retentionVSAvoidinflation accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The outer layer is segmented with localized openings rather than being completely sealed. These discrete openings are positioned to allow controlled access for inflation while maintaining overall pressure retention. The segmentation enables selective permeability at specific locations while preserving the airtight nature of the majority of the structure.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances stiffness and resistance to deformation under load while allowing for compact storage and flexible pre-inflation handling by controlling frictional forces through the separator member's positioning and material selection.

Implementation Method 1

The design enhances stiffness and resistance to deformation under load while allowing for compact storage and flexible pre-inflation handling by controlling frictional forces through the separator member's positioning and material selection

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

an inflatable member having an elastic, imperforate wall, an outer layer enclosing the inflatable member so as to define a cavity between the inflatable member and the outer layer

Methodology Applied
Scientific EffectInflation: Pressure Increase

Data Source

PatentUS9903117B2Stiffness control in a structural member having an inflatable component
Publication Date: 2018.02.27 TOYOTA JIDOSHA KK
  • US9903117B2 patent drawing
  • US9903117B2 patent drawing
  • US9903117B2 patent drawing

AI summary

A structural member includes an inflatable member having an elastic, imperforate wall, an outer layer enclosing the inflatable member so as to define a cavity between the inflatable member and the outer layer, and at least one separator member positioned in the cavity so as to separate the outer layer from the inflatable member. The outer layer has at least one opening formed therealong and structured to enable fluid communication between the cavity and an exterior of the structural member.