Inflatable structure with reinforcement shaped according to a Turing pattern

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Solution Overview

Problem

Inflatable structures face limitations in load-carrying capability and bending strength due to high-stress regions on their outer surfaces, which can lead to deformation or failure under load or bending.

Innovation Solution

A reinforcement system designed based on topology analysis of the outer surface, featuring reinforcement sections shaped according to a Turing pattern that corresponds with the orientation and stiffness distribution of the material, is applied to high-stress regions to alleviate stress and enhance loading strength and bending capability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the fabric overlay uses standard looming or weaving technique, then the fabrication process is simple, but the load-carrying capability is limited

Engineering Contradiction:
Improveload-carrying capabilityVSAvoidfabrication complexity
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The reinforcement overlay applies different material properties (higher stiffness and strength) specifically to high-stress regions identified through topology analysis, while leaving low-stress regions with standard fabric properties. This localized enhancement improves load-carrying capability without requiring the entire fabric structure to be manufactured with complex special techniques.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention combines two different fabric overlays with distinct properties: a base fabric overlay providing general structural support and a reinforcement overlay with higher stiffness and strength applied to specific high-stress regions. This composite structure achieves enhanced load-carrying capability while maintaining ease of manufacture through standardized fabrication processes for each layer.

Inventive Principle:
Principle #40Composite materials

2Strength

If reinforcement is added to improve loading strength, then the structural strength improves, but the device complexity increases

Engineering Contradiction:
Improveloading strengthVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

Topology analysis is performed in advance to identify high-stress regions on the inflated structure's surface. Based on this preliminary analysis, the reinforcement overlay is designed with specific stiffness and strength distributions matched to the predicted stress patterns, allowing the structure to be manufactured with optimized reinforcement placement before actual use.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The reinforcement overlay's material parameters (stiffness and strength) are varied spatially across different regions of the structure based on topology analysis results. High-stress regions receive reinforcement with higher stiffness and strength parameters, while low-stress regions use standard fabric parameters, optimizing strength without uniformly increasing complexity throughout the entire structure.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12092134B2Inflatable structure with reinforcement shaped according to a Turing pattern
Publication Date: 2024.09.17 KK TOYOTA CHUO KENKYUSHO
  • US12092134B2 patent drawing
  • US12092134B2 patent drawing
  • US12092134B2 patent drawing

AI summary

An inflatable includes an inflation chamber. The inflation chamber has an outer surface, a first end, and a second end substantially opposite the first end. The inflation chamber is configured to be inflated from a deflated state to an inflated state. The inflation chamber is loadable and bendable in the inflated state. The inflatable also includes a reinforcement. The reinforcement has reinforcement sections corresponding to high-stress regions of the outer surface when the inflation chamber is in the inflated state. The reinforcement is attached to the outer surface and is configured to improve at least one of a loading strength and a bending capability of the inflation chamber when the reinforcement sections are placed on the high-stress regions of the outer surface. The reinforcement is shaped according to a Turing pattern that is based on the high-stress regions of the outer surface.