Inflatable Textile Stabilizer for Vehicle Drag Reduction

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Solution Overview

Problem

Textile tires for vehicles face market hindrances due to inefficiencies in reducing flow resistance, particularly on commercial vehicles, where existing designs fail to optimize energy consumption and dimensional stability.

Innovation Solution

A textile tire with a shape-retaining but inwardly flexible stabilizer, featuring a stabilizer surface element connected via a connecting line, ensuring good dimensional stability and flow properties by minimizing space when deflated, and incorporating an air duct for ventilation to manage pressure and airflow effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a rigid stabilizer structure is used inside the textile tire, then dimensional stability is improved, but the textile tire occupies more space when deflated

Engineering Contradiction:
Improvedimensional stabilityVSAvoidspace occupied when deflated
Core Design Contradiction:
Stability of the object's compositionVSVolume of moving object

Solution Approach 1:

The stabilizer uses a flexible membrane structure with integrated stabilizing elements rather than rigid components. The membrane can flex and compress during deflation, allowing the textile tire to occupy minimal space while maintaining structural integrity and dimensional stability when inflated.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The stabilizer is designed as a dynamic structure that adapts its form based on the inflation state. When deflated, the stabilizer compresses into a compact configuration; when inflated, it expands to provide the necessary dimensional stability and shape retention for flow resistance reduction.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a separate pump system is used to build up pressure and evacuate the textile tire, then inflation and deflation functions are achieved, but device complexity increases

Engineering Contradiction:
Improveinflation and deflation capabilityVSAvoidpump system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The textile tire system utilizes the vehicle's existing aerodynamic flow and pressure differentials to achieve inflation and deflation without requiring a separate active pump system. The design leverages natural pressure gradients created during vehicle operation to control the inflation state, eliminating complex mechanical pumping equipment.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system employs pneumatic principles by utilizing air pressure differentials and flow dynamics inherent in the vehicle's operating environment. Pressure control is achieved through passive pneumatic mechanisms rather than active mechanical pumps, simplifying the overall system architecture.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Shape

If the textile tire is made completely rigid to maintain shape, then flow properties are improved, but the textile tire cannot be compacted when not in use

Engineering Contradiction:
Improveflow-reducing shapeVSAvoidcompactability when deflated
Core Design Contradiction:
ShapeVSVolume of moving object

Solution Approach 1:

The textile tire employs flexible membrane structures that can maintain their aerodynamic shape when inflated while allowing compact compression when deflated. The flexible material properties enable the tire to transition between expanded flow-reducing configuration and compact stored configuration without structural failure.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The stabilizer incorporates curved and rounded geometric features that facilitate compact packing when deflated while maintaining aerodynamic effectiveness when inflated. The curved geometry allows the structure to nest and compress efficiently without creating stress concentration points that would compromise structural integrity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentEP3344525B1Inflatable textile structure for lowering the drag of vehicles
Publication Date: 2020.05.27 TRAILER DYNAMICS GMBH
  • EP3344525B1 patent drawingFigure 1
  • EP3344525B1 patent drawingFigure 2~3
  • EP3344525B1 patent drawingFigure 4~5b

AI summary

In a textile tyre for lowering the drag of vehicles with a vehicle side and a rear side, wherein a holding device for fastening the textile tyre to a vehicle is arranged on the vehicle side, and the textile tyre has a filled state and an emptied state, disadvantages which are a barrier to market of the textile tyres which are available on the market can be minimized by way of a stabilizer which is arranged in the interior, by way of air ducts which are provided in the interior, by way of an outer ring on the rear wall, by way of an outlet valve which is provided on the underside, by way of a suitable sliding guide, and by way of a ventilating device which is driven by the slipstream.