Inflatable Pickup Truck Box Cover for Easy Reconfiguration

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Solution Overview

Problem

Existing pickup truck box covers lack reconfigurability and ease of removal, limiting user options for utilizing the cargo box.

Innovation Solution

A reconfigurable inflatable pickup truck box cover comprising a base frame, a side wall system, and a top wall, where at least one of these components is inflatable, allowing for various configurations and easy installation/removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If semi-permanent covers are attached to pickup truck body components, then the cover provides enclosed and protected space, but the cover becomes difficult to remove and lacks re-configuration options

Engineering Contradiction:
Improvecover protectionVSAvoidcover removal and reconfiguration
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The cover system transitions from static semi-permanent covers to a dynamic inflatable/deflatable system. The inflatable cover can be easily deployed and removed by controlling inflation, providing both protection when inflated and ease of removal when deflated, resolving the contradiction between reliability and ease of operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cover utilizes changes in physical state (inflated vs. deflated) to achieve different functions. When inflated, the cover provides enclosed protected space; when deflated, it becomes compact and easy to remove or reconfigure, thus resolving the contradiction between protection and ease of operation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If semi-permanent covers are used, then the cargo box is enclosed and protected, but users have few re-configuration options

Engineering Contradiction:
Improvecargo protectionVSAvoidcover configuration options
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The inflatable cover system allows dynamic reconfiguration between different coverage configurations (full cover, partial cover, etc.) by selectively inflating different sections, providing both cargo protection and multiple configuration options that address different user needs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cover system is divided into separable inflatable sections that can be independently controlled. This segmentation allows users to configure the cover in different ways (full enclosure, partial coverage, etc.) while maintaining protection where needed, thus resolving the contradiction between reliability and adaptability.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If inflatable components are used in the cover, then the cover becomes easily removable and reconfigurable, but the structural complexity increases

Engineering Contradiction:
Improvecover installation and removalVSAvoidinflation system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The inflatable components are integrated into the existing cover structure, merging the inflation mechanism with the cover panels and frame. This integration reduces overall system complexity while maintaining ease of operation, as the inflation system becomes part of the cover itself rather than a separate complex mechanism.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The inflatable cover provides users with multiple configuration options, is easily removable and storable, and offers protection for cargo while allowing for versatile use of the cargo box.

Implementation Method 1

At least one of the base frame, the side wall system, and the top wall is inflatable

Methodology Applied
Scientific EffectInflation: Pressure Increase

Data Source

PatentUS12330486B2Reconfigurable inflatable pickup truck box cover
Publication Date: 2025.06.17 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US12330486B2 patent drawing
  • US12330486B2 patent drawing
  • US12330486B2 patent drawing

AI summary

A reconfigurable inflatable pickup truck box cover includes a base frame, a side wall system operatively connected to the base frame, and a top wall operatively connected to the side wall system. At least one of the base frame, the side wall system, and the top wall is inflatable.