Inflatable Wing Rig Stiffening Element for Wind Sports

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Solution Overview

Problem

Existing hand-held wing rigs for wind-powered sports, such as foil surfing, suffer from high weight due to complex structures, time-consuming assembly/disassembly, and a risk of injury from falls, while also experiencing deflection under unfavorable wind conditions.

Innovation Solution

A hand-held wing rig with an inflatable front tube and a boom, featuring a stiffening element that supports and stabilizes the front tube, reducing flow resistance and maintaining an aerodynamic profile even under adverse conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a complex tubular structure is used for the leading edge and boom, then the structural strength is improved, but the weight increases significantly

Engineering Contradiction:
Improvestructural strengthVSAvoidweight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent replaces the rigid tubular structure with an inflatable tube made of flexible material. The tube is inflated with gas to create the necessary structural strength and rigidity, eliminating the need for heavy metal or rigid composite tubes. This flexible shell approach maintains structural integrity while dramatically reducing weight.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent uses pneumatic pressure by inflating the tube with gas to generate structural strength. The internal gas pressure creates the rigid framework needed for the leading edge and boom, replacing traditional mechanical tubular structures with a pneumatic support system that is both strong and lightweight.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Stability of the object's composition

If a complex tubular structure is used for the leading edge and boom, then the structural stability is improved, but the assembly and disassembly time increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidassembly and disassembly time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The patent divides the structure into separable components: an inflatable tube that can be independently inflated and deflated, and a rigid insert that can be quickly inserted and removed. This segmentation allows the soft tube to be rapidly deployed and the rigid structural element to be easily attached or detached, dramatically reducing assembly and disassembly time while maintaining structural stability during use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a static rigid structure to a dynamic system where the tube can be inflated and deflated on demand. The inflatable tube provides structural stability when needed (inflated state) and can be quickly collapsed (deflated state) for rapid disassembly and storage, enabling the structure to adapt between stable operation and quick deployment/retirement.

Inventive Principle:
Principle #15Dynamics

3Strength

If a rigid tubular structure is used for the leading edge and boom, then the profile stiffness is improved, but the risk of injury to the user increases

Engineering Contradiction:
Improveprofile stiffnessVSAvoidrisk of injury
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the rigid tubular structure with an inflatable tube made of flexible material. The tube provides necessary profile stiffness when inflated but becomes soft and flexible when deflated, eliminating the injury risk from rigid structures during falls or contact while maintaining aerodynamic performance during operation.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The inflatable tube acts as a cushioning element that protects the user from injury. When the user falls or contacts the structure, the flexible inflatable tube absorbs impact rather than causing injury like a rigid structure would. The tube can be quickly deflated to maximize flexibility and protection during such events.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Weight of moving object

If an inflatable structure is used without stiffening elements, then the weight is reduced, but the profile deflection under unfavorable conditions increases

Engineering Contradiction:
ImproveweightVSAvoidprofile stability
Core Design Contradiction:
Weight of moving objectVSStability of the object's composition

Solution Approach 1:

The patent divides the structural support function into two separate components: the inflatable tube for lightweight support and a rigid insert for profile stabilization. The rigid insert is segmented into multiple sections that can be independently positioned along the tube, providing localized stiffening where needed without requiring the entire structure to be heavy and rigid. This segmentation maintains profile stability under unfavorable conditions while keeping the overall weight low.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rigid insert acts as an intermediary element between the flexible inflatable tube and the required structural stiffness. The insert is inserted into the inflatable tube to provide the necessary profile stability and resistance to deflection under unfavorable wind or wave conditions, while the inflatable tube continues to provide lightweight support. This intermediary approach allows the system to achieve both low weight and high stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The stiffening element enhances the wing rig's stability and aerodynamics, allowing for a smaller cross-section design that reduces weight and flow resistance, while ensuring optimal performance in various wind and wave conditions.

Implementation Method 1

an inflatable front tube from which a boom extends, so that a support structure is formed

Methodology Applied
Scientific EffectPneumatic pressure: Pressure Increase

Implementation Method 2

a stiffening element is provided via which the inflatable front tube is stiffened or supported preferably in the longitudinal direction thereof

Methodology Applied
Scientific EffectAerodynamic profile: Aerofoil

Data Source

PatentUS12337945B2Wing rig
Publication Date: 2025.06.24 BOARDS & MORE GMBH
  • US12337945B2 patent drawing
  • US12337945B2 patent drawing
  • US12337945B2 patent drawing

AI summary

Disclosed is a hand-held wing rig for wind-powered sports, which is provided with a stiffening element for stiffening the front tube.