Inflation Pump Automatic Pressure Control

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Solution Overview

Problem

Inflation pumps require manual shutdown when inflation requirements are met, leading to potential damage from continued inflation of inflatable products.

Innovation Solution

An inflation pump with a control mechanism including a pressure sensor and control circuit board that automatically stops inflation when a preset pressure is reached, utilizing a rotary knob, one-way valve, and air release/ supplement pumps to manage air flow and pressure within inflatable objects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If manual control of inflation pump is used, then device complexity is reduced, but reliability deteriorates due to potential damage from continued inflation

Engineering Contradiction:
Improvecontrol mechanism complexityVSAvoidinflation safety
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The inflation pump automatically detects when the inflatable product reaches full inflation through the pressure sensor and shuts off the pump motor without requiring manual intervention. The system serves itself by monitoring its own operational state and autonomously stopping the inflation process, eliminating the need for complex manual control mechanisms while ensuring reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The pressure sensor continuously monitors the internal pressure of the inflatable product and provides feedback to the control circuit board. When the pressure reaches a predetermined threshold indicating full inflation, the feedback signal triggers the control circuit board to shut off the pump motor, creating a closed-loop control system that ensures safe operation.

Inventive Principle:
Principle #23Feedback

2Reliability

If pressure sensor and control circuit board are added, then inflation safety is improved, but device complexity increases

Engineering Contradiction:
Improveinflation safetyVSAvoidcontrol mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical control systems with electronic sensing and control components. The pressure sensor electronically detects pressure levels and the control circuit board electronically controls the pump motor, substituting mechanical switches and linkages with electronic systems that are more reliable and easier to implement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The control circuit board performs multiple functions: it receives signals from the pressure sensor, processes the pressure data, controls the pump motor operation, and manages the one-way valve. By consolidating these functions into a single electronic control unit, the patent reduces overall device complexity while maintaining inflation safety.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents damage by automatically stopping inflation when desired pressure is achieved, ensuring safe and efficient operation of inflatable products.

Implementation Method 1

The control mechanism includes a pressure sensor and a control circuit board, the pressure sensor communicates with the control circuit board via the signals

Methodology Applied
Scientific EffectPressure sensing:

Data Source

PatentUS10927839B2Inflation pump and operating method and usage of the same
Publication Date: 2021.02.23 JIANGSU YOUMAY ELECTRIC APPLIANCE
  • US10927839B2 patent drawing
  • US10927839B2 patent drawing
  • US10927839B2 patent drawing

AI summary

An inflation pump and operating method and usage thereof relate to the technical field of inflation devices. The inflation pump includes a housing, a control mechanism and an inflation mechanism. Both the control mechanism and inflation mechanism are provided within the housing. The control mechanism includes a pressure sensor and a control circuit board. The pressure sensor communicates with the control circuit board via signals. The control circuit board communicates with the inflation mechanism via signals. The pressure sensor is communicated with outside of the housing through a first air pipe. The inflation mechanism is communicated with outside of the housing through an air inlet provided on the housing. It should be noted that the inflation pump automatically controls inflation mechanism via control mechanism, which solves the technical problem in the prior art that inflation pumps need to be manually shut down when the inflation requirements are reached, therefore, the present disclosure has a significant value in publicity and application.