Inflow Control Device Spring Sealing Barrier

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Solution Overview

Problem

In the drilling and completion industry, existing technologies face challenges in simultaneously reducing fluid loss during certain operations while allowing fluid movement during others through the same port structure, especially in increasingly difficult downhole environments.

Innovation Solution

An inflow control device with a housing, filter media, a closure member, and a spring, optionally featuring a removable dissolvable or degradable barrier, which controls fluid flow by using a compression spring to seal against fluid loss until the barrier is removed, typically by exposure to downhole fluids.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If a closure member with spring is used to seal against fluid loss, then fluid loss is reduced, but the device complexity increases

Engineering Contradiction:
Improvefluid lossVSAvoiddevice complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The device is divided into functional segments: a closure member for sealing, a spring for providing sealing force, and a barrier for controlled removal. This segmentation allows each component to perform its specific function efficiently, reducing overall fluid loss while maintaining manageable complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The barrier is pre-installed in a position where it will be dissolved or disintegrated by downhole fluids to trigger the opening sequence. This preliminary placement allows the system to automatically transition from a sealed state to an open state without requiring external intervention, reducing operational complexity.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If a barrier is added to control fluid flow, then adaptability is improved, but the device complexity increases

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The barrier material is selected to change its properties in response to specific downhole fluid conditions (dissolution or disintegration). This parameter change allows the device to adapt from a sealed configuration to an open configuration based on environmental conditions, providing versatility without requiring complex control systems.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the closure member is held in sealing position by spring force, then reliability is improved, but the device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The spring automatically maintains the closure member in the sealed position through its inherent elastic force, requiring no external power source or control mechanism. The barrier's dissolution or disintegration automatically triggers the opening sequence, making the system self-regulating and reliable while minimizing complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively manages fluid loss and allows for controlled fluid movement by ensuring a leak-tight seal until the barrier is dissolved or disintegrated, enhancing operational performance in challenging environments.

Implementation Method 1

a spring disposed between the closure member and the filter media

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

exposing the barrier to a fluid that dissolves or disintegrates the barrier; and dissolving or disintegrating the barrier

Methodology Applied
Scientific EffectDissolution: Solvation

Data Source

PatentUS9962632B2Inflow control device
Publication Date: 2018.05.08 BAKER HUGHES CO
  • US9962632B2 patent drawing
  • US9962632B2 patent drawing
  • US9962632B2 patent drawing

AI summary

A inflow control device includes a housing. A filter media disposed in the housing. A closure member; and a spring disposed between the closure member and the filter media. A method for controlling fluid loss for a period of time.