Infrared Imager Calibration for Dark Current Noise Correction

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Solution Overview

Problem

Infrared imaging systems face instability and fixed pattern noise due to non-uniformity issues, particularly in thermal infrared detectors operating at higher temperatures, which affect the effectiveness of factory-calibrated gain and offset maps.

Innovation Solution

A two-source calibration method using two different temperature sources and integration times is performed at the factory, followed by a single-source calibration in the field to update non-uniformity correction terms, incorporating dark current correction and integration time adjustments to stabilize detector performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If factory calibration with gain and offset maps is performed, then initial non-uniformity correction is achieved, but instability and fixed pattern noise persist during operation at higher temperatures

Engineering Contradiction:
Improvenon-uniformity correction accuracyVSAvoiddetector stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent performs a two-source calibration at the factory before the detector is deployed, capturing images at two different temperatures to pre-determine dark current characteristics. This preliminary action establishes a baseline that compensates for temperature-dependent dark current variations during later single-source field calibration, preventing instability rather than just correcting it afterward.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the operational parameters by using two different integration times during the factory two-source calibration process. By capturing images with both short and long integration times at different temperatures, the system characterizes dark current behavior across multiple parameter states, enabling more robust correction that remains stable across varying operating conditions.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If single-source calibration is performed in the field, then calibration simplicity is improved, but accuracy is reduced due to inability to separate dark current from signal

Engineering Contradiction:
Improvecalibration process simplicityVSAvoidcorrection accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent performs a two-source calibration at the factory before the detector is deployed, capturing images at two different temperatures to pre-determine dark current characteristics. This preliminary action establishes a baseline that compensates for temperature-dependent dark current variations during later single-source field calibration, preventing instability rather than just correcting it afterward.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the calibration process into two distinct phases: a comprehensive two-source calibration performed at the factory to establish dark current characteristics, and a simpler single-source calibration performed in the field for updates. This segmentation allows the complex dark current separation to be done once under controlled conditions, while field calibration maintains simplicity without sacrificing accuracy.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If two-source calibration with different integration times is performed, then dark current correction accuracy is improved, but calibration complexity increases

Engineering Contradiction:
Improvedark current correction accuracyVSAvoidcalibration procedure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the calibration process into two distinct phases: a comprehensive two-source calibration performed at the factory to establish dark current characteristics, and a simpler single-source calibration performed in the field for updates. This segmentation allows the complex dark current separation to be done once under controlled conditions, while field calibration maintains simplicity without sacrificing accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs a two-source calibration at the factory before the detector is deployed, capturing images at two different temperatures to pre-determine dark current characteristics. This preliminary action establishes a baseline that compensates for temperature-dependent dark current variations during later single-source field calibration, preventing instability rather than just correcting it afterward.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach mitigates instability and enhances the accuracy of non-uniformity correction, ensuring effective gain and offset map updates even with a single temperature source, improving image quality and reducing noise in infrared imaging systems.

Implementation Method 1

As an example, a plurality of sensors may be provided in an image detector array to detect electromagnetic (EM) radiation at desired wavelengths. In some cases, such as for infrared imaging... The infrared imager is configured to capture a first set of infrared images of a reference object

Methodology Applied
Scientific EffectInfrared radiation detection: Infrared Radiation

Implementation Method 2

The logic device is configured to determine a dark current correction map based on the second set of infrared images... determining a dark current correction map based on the second set of infrared images

Methodology Applied
Scientific EffectDark current measurement:

Implementation Method 3

The logic device is further configured to generate a non-uniformity correction map based on the dark current correction map... generating a non-uniformity correction map based on the dark current correction map

Methodology Applied
Scientific EffectNon-uniformity correction:

Data Source

PatentUS12516987B2Non-uniformity correction calibrations in infrared imaging systems and methods
Publication Date: 2026.01.06 TELEDYNE FLIR COMMERICAL SYST INC
  • US12516987B2 patent drawing
  • US12516987B2 patent drawing
  • US12516987B2 patent drawing

AI summary

Techniques for facilitating non-uniformity correction calibrations are provided. In one example, an infrared imaging system includes an infrared imager and a logic device. The infrared imager is configured to capture a first set of infrared images of a reference object using a first integration time. The infrared imager is further configured to capture a second set of infrared images of the reference object using a second integration time different from the first integration time. The logic device is configured to determine a dark current correction map based on the second set of infrared images. The logic device is further configured to generate a non-uniformity correction map based on the dark current correction map. Related devices and methods are also provided.