Infrared Electrothermal Coating Inner Surface Placement

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Solution Overview

Problem

Traditional smoking set heaters suffer from heat loss when far infrared rays penetrate the base, reducing heating efficiency.

Innovation Solution

The heater features an infrared electrothermal coating applied to the inner surface of the base, which generates infrared radiation to heat the aerosol-forming matrix, along with conductive modules for efficient power distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If far infrared coating is applied to the outer surface of the base, then the aerosol-forming matrix can be heated evenly through penetration, but heat loss occurs when infrared rays penetrate the base

Engineering Contradiction:
Improveheating uniformityVSAvoidheat loss
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent inverts the conventional design by moving the infrared electrothermal coating from the outer surface to the inner surface of the base. This inversion eliminates the need for infrared rays to penetrate the base, thereby preventing heat loss while still achieving uniform heating of the aerosol-forming matrix through direct radiation contact.

Inventive Principle:
Principle #13The other way round (Inversion)

2Power

If far infrared coating is used to heat the aerosol-forming matrix, then heating can be achieved, but heat loss reduces heating efficiency

Engineering Contradiction:
Improveheating efficiencyVSAvoidheat loss
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent extracts the infrared electrothermal coating from the outer surface and relocates it to the inner surface of the base. This extraction eliminates the harmful penetration path through the base, removing the source of heat loss and thereby improving overall heating efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

3Temperature

If infrared rays penetrate the base to heat the matrix, then even heating is achieved, but energy is wasted

Engineering Contradiction:
Improveheating evennessVSAvoidenergy efficiency
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

By inverting the coating position from outer to inner surface, the patent achieves energy-efficient heating without compromising heating evenness. The inner surface placement allows infrared rays to directly radiate onto the aerosol-forming matrix, maintaining uniform temperature distribution while eliminating energy waste from base penetration.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes heat loss and enhances the efficiency of infrared heating, ensuring uniform and effective heating of the aerosol-forming matrix.

Implementation Method 1

an infrared electrothermal coating, being disposed on the inner surface of the base; the infrared electrothermal coating being configured to generate infrared radiation to heat aerosol-forming matrix

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Implementation Method 2

a conductive module, comprising a first conductive portion and a second conductive portion arranged on the base, both the first conductive portion and the second conductive portion being electrically connected with the infrared electrothermal coating

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12262748B2Atomizing device and electronic cigarette
Publication Date: 2025.04.01 SHENZHEN FIRST UNION TECH CO LTD
  • US12262748B2 patent drawing
  • US12262748B2 patent drawing
  • US12262748B2 patent drawing

AI summary

The present application discloses a heater and an aerosol generating device. The heater includes: a base, having an inner surface; an infrared electrothermal coatings, being disposed on the inner surface of the base; a conductive module, comprising a first conductive portion and a second conductive portion arranged on the base, both the first conductive portion and the second conductive portion being electrically connected with the infrared electrothermal coating; wherein each of the first conductive portion and the second conductive portion includes a conductive portion coating section arranged on the inner surface of the base and a conductive portion electrode section arranged on an outer surface of the base.