Infrared Detector Light Confinement via Convex-Concave Structure

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Solution Overview

Problem

Infrared detectors face challenges in achieving high sensitivity, particularly for middle- and far-infrared bands, due to limitations in crystal growth, sensitivity to perpendicular light, and leakage issues, making it difficult to produce image sensors with both high sensitivity and a large number of pixels.

Innovation Solution

A light detector design featuring a convex-concave structure and a metal film on the outer circumferential face, which reflects and confines light within the detector, increasing effective optical path lengths and absorption efficiency, thereby enhancing sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If HgCdTe is used for infrared detection, then detection sensitivity is improved, but manufacturing difficulty increases due to low melting point and high vapor pressure of Hg

Engineering Contradiction:
Improvedetection sensitivityVSAvoidcrystal growth difficulty
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent changes the material composition parameters by introducing Hg vacancies and adjusting the Hg content in HgCdTe, transforming the material from difficult-to-manufacture high-purity crystal to a controllable defective semiconductor material that maintains detection sensitivity while enabling easier fabrication

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a simple substrate structure (e.g., InP or InAs) that can be easily manufactured and discarded, replacing the need for complex high-quality crystal growth processes, thereby simplifying the manufacturing workflow while maintaining detection performance

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Ease of manufacture

If QWIP structure is used, then ease of manufacture is improved through well-established GaAs crystal-growth process, but detection sensitivity deteriorates due to one-dimensional electron quantization and lack of sensitivity to perpendicular light

Engineering Contradiction:
Improvecrystal growth easeVSAvoiddetection sensitivity
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent transitions from one-dimensional quantum well confinement to three-dimensional quantum dot confinement, enabling electrons to be quantized in all three spatial dimensions. This dimensional change creates discrete energy levels that are sensitive to perpendicular light incidence, fundamentally improving detection sensitivity while maintaining compatibility with GaAs-based manufacturing processes

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If QDIP structure is used, then detection sensitivity is improved through three-dimensional electron confinement, but sensitivity remains lower than HgCdTe and manufacturing complexity increases

Engineering Contradiction:
Improvedetection sensitivityVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces a type-II heterostructure as an intermediary system between quantum wells and quantum dots, using band alignment engineering to create effective three-dimensional confinement. This intermediary approach achieves quantum dot-like sensitivity while using simpler layer-by-layer growth processes, reducing manufacturing complexity compared to true quantum dot structures

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If image sensor with large area and large number of pixels is produced, then productivity is improved, but detection sensitivity deteriorates due to difficulty in obtaining high-quality large-area substrates

Engineering Contradiction:
Improvepixel quantityVSAvoiddetection sensitivity
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent divides the large-area detector into multiple independent pixel elements that can be fabricated separately on standard-sized substrates and then integrated. This segmentation allows each pixel to maintain optimal detection sensitivity while the overall array achieves large area and high pixel count, solving the contradiction between scale and quality

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration significantly improves sensitivity by extending optical paths and absorption efficiencies, achieving better performance compared to conventional QWIP and QDIP schemes, and enabling the production of high-sensitivity image sensors with a large number of pixels.

Implementation Method 1

a light confining structure including a convex-concave structure provided on a light acceptance surface and a metal film provided on an outer circumferential face of the light detector other than the light acceptance surface

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

The light confining structure reflects and confines light within the detector, increasing effective optical path lengths

Methodology Applied
Scientific EffectLight confinement: Total Internal Reflection

Implementation Method 3

Infrared detectors for middle- and far-infrared bands (for example, bands of wavelengths from 3 μm to 12 μm)

Methodology Applied
Scientific EffectInfrared absorption: Absorption (EM radiation)

Data Source

PatentEP2302678B1Light detector, light detecting apparatus, infrared detector and infrared detecting apparatus
Publication Date: 2020.08.19 MITSUBISHI HEAVY IND LTD
  • EP2302678B1 patent drawingFigure 1A~1B
  • EP2302678B1 patent drawingFigure 2
  • EP2302678B1 patent drawingFigure 3

AI summary

An infrared detector (10) which converts entering infrared IR into light in a different wavelength band, and which detects the converted light in the different wavelength band includes: a convex-concave structure (28) provided on a light acceptance surface of the infrared detector (10); and a metal film (24) provided on an outer circumferential face of the light detector (10) other than the light acceptance surface thereof, the metal film (24) covering the outer circumferential face. In the infrared detector (10), light which enters the light detector (10) after passing through the corvex-concave structure (28) and the converted light in the different wavelength band are confined inside the light detector (10): by causing the entering light to be reflected on the metal film (24) ; by causing light reflected on the metal film (24) to be reflected on the convex-concave structure (28); and by causing the converted light in the different wavelength band to be reflected between the metal film (24) and the convex-concave structure (28).