Infrared LED InGaAs Cladding Layer Current Spreading

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Solution Overview

Problem

Infrared light-emitting diodes with AlGaAs cladding layers face issues of poor current spreading and low antistatic resistance due to the high reactivity and oxidizability of Al atoms, leading to inefficient light emission and reliability concerns.

Innovation Solution

The use of low-band gap cladding layers made of GaAs or InxGa1-xAs, which have lower resistivity and are less prone to oxidation, improves current conduction and light-emitting efficiency by replacing the AlGaAs material, and a multi-quantum well structure is employed to achieve lattice matching and reduce dislocation defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If AlGaAs material is used in the cladding layer, then the light-emitting peak wavelength can be above 900 nm, but the current spreading is poor and antistatic resistance is low due to high resistivity and easy oxidation of Al atoms

Engineering Contradiction:
Improvelight-emitting peak wavelengthVSAvoidantistatic resistance
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent changes the material composition parameter by replacing AlGaAs with InGaAs, adjusting the In component ratio (0%≤x≤5%) to achieve the desired wavelength while improving electrical properties. This parameter change resolves the contradiction by selecting a material composition that simultaneously provides the required optical performance and enhanced reliability through lower resistivity and oxidation resistance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite material structure with InxGa1-xAs cladding layer combined with specific active layer compositions to achieve both the wavelength requirement and improved current spreading. The composite approach allows optimization of both optical and electrical characteristics that cannot be achieved with a single material system

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If AlGaAs material is used in the cladding layer, then the structure can support infrared emission, but the light-emitting efficiency is low due to poor current spreading

Engineering Contradiction:
Improvelight-emitting efficiencyVSAvoidcurrent spreading
Core Design Contradiction:
Illumination intensityVSProductivity

Solution Approach 1:

The patent changes the electrical parameter of the cladding layer by substituting AlGaAs with InGaAs, which has inherently lower resistivity. This parameter change improves horizontal current conduction and spreading, directly addressing the productivity issue while maintaining the light-emitting function

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the problematic AlGaAs material with InGaAs material that has better electrical properties. Although InGaAs may have different cost characteristics, it provides superior current spreading and light-emitting efficiency, effectively replacing the inferior material to achieve better overall performance

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances light-emitting efficiency, reduces voltage, and eliminates the 'red dot effect' by blocking visible light, while providing improved antistatic resistance and reliability in infrared light-emitting diodes.

Implementation Method 1

GaAs or InGaAs has low resistivity and is free of easy-oxidized Al component, which can improve horizontal conduction of current and show good current spreading effect if applied in the cladding layer

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

GaAs and InGaAs materials have low energy gap and low resistivity... GaAs and InGaAs materials can block visible light from being emitted from the component, appearing no weak red light when the component is lighted on

Methodology Applied
Scientific EffectPhoton absorption: Absorption (EM radiation)

Implementation Method 3

an active layer, wherein, the active layer is (InxGa1-X)As or (AlX1Ga1-X1)Y1In1-Y1As

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10249777B2Infrared light emitting diode
Publication Date: 2019.04.02 XIAMEN SANAN OPTOELECTRONICS CO LTD
  • US10249777B2 patent drawing
  • US10249777B2 patent drawing

AI summary

An infrared light-emitting diode includes, from up to bottom, a P-type ohmic electrode, a contact layer, a P-type cladding layer, an active layer, an N-type cladding layer, a buffer layer, a GaAs substrate and an N-type ohmic electrode. The N-type cladding layer and the P-type cladding layer or either of them is InxGa1-xAs. The cladding layer of InxGa1-xAs, due to low resistance, can improve current expansion, reduce voltage and improve light-emitting efficiency.