Infrared Heating Panel Layout for Low-EMF Sauna Heating

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Infrared sauna systems generate low-frequency electromagnetic radiation, which poses health concerns, and existing methods to reduce this radiation, such as increasing distance or shielding, are limited and often ineffective.

Innovation Solution

The design of infrared heating panels with electrically insulative substrates and dual power buses, where heating elements have segments that generate electromagnetic fields that counteract each other, reducing overall low-frequency radiation levels while maintaining infrared radiation for heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional infrared heating panels are used, then infrared radiation for heating is generated, but low-frequency electromagnetic radiation levels become high (up to 60 milligauss)

Engineering Contradiction:
Improveheating effectivenessVSAvoidlow-frequency electromagnetic radiation
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The heating element is divided into multiple segments (first segment, second segment, third segment) that are electrically connected in series. Each segment generates electromagnetic fields that counteract each other, reducing the overall low-frequency electromagnetic radiation while maintaining heating effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies preliminary anti-action by designing the heating element segments to generate counteracting electromagnetic fields before the harmful radiation can affect users. The opposing current directions in adjacent segments create opposing electromagnetic fields that cancel each other out, preventing high radiation levels from developing.

Inventive Principle:
Principle #9Preliminary anti-action

2Object-generated harmful factors

If distance from the emitting source is increased to reduce radiation, then low-frequency electromagnetic radiation exposure is reduced, but heating effectiveness decreases

Engineering Contradiction:
Improvelow-frequency electromagnetic radiation exposureVSAvoidheating effectiveness
Core Design Contradiction:
Object-generated harmful factorsVSTemperature

Solution Approach 1:

The patent converts the harmful electromagnetic radiation into a beneficial effect by using the same heating elements to generate counteracting fields. The segments are arranged and energized to create opposing electromagnetic fields that cancel each other, transforming the harmful radiation problem into a solution that reduces exposure while maintaining heating effectiveness.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-generated harmful factors

If shielding is added between the human body and the emitting source, then low-frequency electromagnetic radiation is reduced, but the effectiveness of the heating source is reduced

Engineering Contradiction:
Improvelow-frequency electromagnetic radiationVSAvoidheating effectiveness
Core Design Contradiction:
Object-generated harmful factorsVSTemperature

Solution Approach 1:

The patent extracts the harmful low-frequency electromagnetic radiation component by using counteracting field generation from the heating elements themselves. Rather than adding external shielding that would block both harmful radiation and beneficial heat, the solution removes the harmful component through electromagnetic field cancellation while preserving the heating function.

Inventive Principle:
Principle #2Taking out (Extraction)

4Object-generated harmful factors

If exposure time is reduced to lower radiation exposure, then low-frequency electromagnetic radiation exposure is reduced, but heating effectiveness is reduced

Engineering Contradiction:
Improvelow-frequency electromagnetic radiation exposureVSAvoidheating effectiveness
Core Design Contradiction:
Object-generated harmful factorsVSDuration of action of moving object

Solution Approach 1:

The patent changes the parameter of electromagnetic field generation by configuring the heating element segments to produce counteracting fields. This parameter change reduces the low-frequency electromagnetic radiation levels while maintaining the infrared heating effectiveness, allowing for longer exposure times without increasing radiation exposure.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces low-frequency electromagnetic field levels to as low as 1.0 milligauss near the heating panels, allowing for closer proximity and increased effectiveness without adverse radiation exposure.

Implementation Method 1

The first segment, and optionally the second segment, includes a strip of an electrically resistive material adapted to emit infrared radiation in response to the flow of the first current

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Implementation Method 2

a strip of an electrically resistive material adapted to emit infrared radiation in response to the flow of the first current

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

the first and the second segments are electrically connected in series such that a first current flowing through the heating element flows through the first segment in a first direction relative to the substrate and flows through the second segment in a second direction opposite the first direction

Methodology Applied
Scientific EffectElectromagnetic field generation: Electromagnetic Induction

Data Source

PatentEP2531775B1Infrared heating panels, systems and methods
Publication Date: 2015.03.11 TYLOHELO
  • EP2531775B1 patent drawingFigure 1
  • EP2531775B1 patent drawingFigure 2A
  • EP2531775B1 patent drawingFigure 2B~2C

AI summary

Infrared heating panels are provided with an electrically insulative substrate that carries one or more infrared heating elements. Each heating element includes an elongated first segment attached to a first surface of the substrate and an elongated second segment electrically connected in series with the first segment. At least the first segment is a strip of an electrically resistive material adapted to emit infrared radiation in response to a current. The second segment is attached to the second surface of the substrate opposite from and in a parallel arrangement with the first segment such that a first current flowing through the heating element flows through the first segment in a first direction relative to the substrate and flows through the second segment in a second direction opposite the first direction. Saunas, heating systems, and methods for reducing electromagnetic emissions in an infrared sauna are also provided.