Infrared Pattern Distance Measurement Using Projected Reference Film

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Solution Overview

Problem

Conventional distance measurement methods, such as using rulers or telescopes, are inefficient and prone to errors, particularly in applications requiring high precision and speed.

Innovation Solution

An apparatus and method utilizing an infrared LED transmission unit, a camera module with an infrared LED reception unit, and a film with a reference pattern to project and analyze the size of a pattern onto a subject, allowing for precise distance calculation without the need for manual measurement or high-cost equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional measurement methods such as rulers or telescopes are used, then measurement can be performed with simple equipment, but measurement efficiency and precision are significantly degraded

Engineering Contradiction:
Improvedistance measurement precisionVSAvoidmeasurement efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces manual mechanical measurement methods (rulers, telescopes) with an automated optical measurement system using infrared LEDs, patterned films, and image processing. The system automatically captures images of projected patterns and calculates distances through coordinate analysis, eliminating manual intervention and significantly improving both precision and efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses a patterned film that projects a reference pattern onto the measurement target. By capturing an image of this projected pattern and analyzing its coordinates, the system creates a digital copy of the spatial relationship, allowing precise distance calculation without direct physical measurement.

Inventive Principle:
Principle #26Copying

2Measurement precision

If telescopes are used for distance measurement, then measurement capability is improved, but high cost is required

Engineering Contradiction:
Improvedistance measurement capabilityVSAvoidcost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces expensive telescopic equipment with inexpensive components: infrared LEDs, patterned films, and standard image sensors. These low-cost components work together to achieve precise distance measurement without requiring expensive optical instruments.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes expensive mechanical telescopic systems with an optical-digital hybrid system using infrared illumination and digital image processing, achieving comparable or superior precision at a fraction of the cost.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If manual reading of scale intervals is required, then measurement can be performed with simple equipment, but errors frequently occur

Engineering Contradiction:
Improveequipment simplicityVSAvoidmeasurement error rate
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent replaces manual reading and interpretation of scale intervals with automated digital image processing. The system automatically detects pattern coordinates, performs calculations, and outputs distance measurements, eliminating human error entirely while maintaining equipment simplicity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system captures an image of the projected pattern, analyzes the coordinates automatically, and uses this feedback to calculate the distance. This closed-loop process eliminates manual intervention and ensures consistent, error-free measurements.

Inventive Principle:
Principle #23Feedback

4Volume of moving object

If infrared LED transmission unit and reception unit are integrated in a single camera module, then device size is reduced, but component integration complexity increases

Engineering Contradiction:
Improvedevice sizeVSAvoidcomponent integration complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent integrates the infrared LED transmission unit and the infrared reception unit into a single camera module. This merging of transmission and reception functions into one compact unit significantly reduces the overall device size while the modular design manages integration complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The camera module serves multiple functions: it acts as both the infrared light source (via integrated LED) and the infrared detector. This multi-functionality reduces the number of separate components needed, shrinking device size while the standardized module interface keeps integration manageable.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and precise distance measurement in a compact device, improving productivity by calculating distance based on the size of the projected pattern, reducing errors and costs associated with traditional methods.

Implementation Method 1

an infrared LED transmission unit to transmit an infrared LED light toward the film

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

an infrared light reception unit to receive the infrared light reflected from the subject and incident to a lens

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS9784577B2Measuring distance from object by using size of pattern projected onto object
Publication Date: 2017.10.10 LG INNOTEK CO LTD
  • US9784577B2 patent drawing
  • US9784577B2 patent drawing
  • US9784577B2 patent drawing

AI summary

An apparatus for measuring a distance can include a camera module and a film having a reference pattern. The camera module can include an infrared LED transmission unit to transmit an infrared LED light toward the film and a module unit calculating a distance from an object by using a size of a pattern projected onto the object which is obtained from an image of a camera unit. The film can include an infrared film and a plurality of holes formed in the infrared film.