Infrared Sensor Film With Collimating Optics for Display Imaging

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Solution Overview

Problem

Existing display systems struggle to effectively image user body portions such as fingers or veins using both visible and infrared wavelengths while maintaining high optical performance across varying incident angles.

Innovation Solution

A display system with an optical stack comprising multiple polymeric layers and a light collimating film, designed to optimize optical reflectance and transmittance across visible and infrared ranges, ensuring co-extensive optically active regions with the display panel and sensor, and incorporating alternating first and second regions to manage light absorption and transmission efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional optical stack is used, then the structure is simple, but the optical reflectance and transmittance performance across visible and infrared wavelengths at varying incident angles is insufficient

Engineering Contradiction:
Improveoptical performanceVSAvoidoptical stack structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The optical stack is segmented into multiple functional layers including a first optical reflector with 30-100 polymeric layers for infrared reflectance, a light collimating film with alternating first and second regions for light direction control, and a second optical reflector. Each segment performs a specific optical function to collectively achieve superior broadband performance across visible and infrared wavelengths at varying incident angles.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material structures where the first optical reflector uses alternating polymeric layers with different refractive indices, the light collimating film combines transparent and absorbing regions, and the second optical reflector uses similar composite layering. These composite structures enable simultaneous optimization of reflectance and transmittance across multiple wavelength ranges.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the optical stack uses many polymeric layers to improve infrared reflectance, then the infrared optical performance improves, but the manufacturing complexity increases

Engineering Contradiction:
Improveinfrared optical performanceVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent specifies precise parameter ranges to optimize performance while managing manufacturability: 30-100 polymeric layers with each layer being 50-200 nm thick, first regions with height-to-width ratio ≥2, and specific absorbance/transmittance thresholds. These parameter specifications enable systematic manufacturing control despite the multi-layer complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Different regions of the light collimating film have specialized properties: first regions are transparent with specific transmittance ≥50% to allow light passage, while second regions have absorbance ≥30% to absorb excess light. This local differentiation optimizes overall optical performance while enabling targeted manufacturing approaches for each region type.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves enhanced imaging capabilities for user body portions by maintaining high optical reflectance and transmittance across different wavelengths and angles, improving the visibility and detection of features like fingers or veins.

Implementation Method 1

the plurality of polymeric layers has an average optical reflectance of greater than about 70% in the visible wavelength range

Methodology Applied
Scientific EffectOptical reflectance: Reflection

Implementation Method 2

an optical transmittance of greater than about 30% for the at least the first wavelength in the infrared wavelength range

Methodology Applied
Scientific EffectOptical transmittance: Refraction

Implementation Method 3

the second regions of the light collimating film have an average optical absorbance of greater than about 30%

Methodology Applied
Scientific EffectOptical absorbance: Absorption (EM radiation)

Implementation Method 4

For the second incident angle and for each of the visible and infrared wavelength ranges, the optical stack has an optical transmittance of less than about 10%

Methodology Applied
Scientific EffectOptical transmittance control: Reflection

Data Source

PatentUS12474604B2Large area infrared sensor film
Publication Date: 2025.11.18 3M INNOVATIVE PROPERTIES CO
  • US12474604B2 patent drawing
  • US12474604B2 patent drawing
  • US12474604B2 patent drawing

AI summary

A display system for imaging a user body portion includes a display panel, an optical sensor disposed on the display panel and configured to detect light reflected by the user body portion, and an optical stack disposed between the display panel and the optical sensor. The optical stack includes a first optical reflector and a light collimating film. The light collimating film includes a plurality of substantially coplanar alternating first and second regions. For an incident light, a visible wavelength range, and an infrared wavelength range, and for each of a first incident angle of less than about 5 degrees and a second incident angle of between about 40 degrees and about 70 degrees, the plurality of polymeric layers has an average optical reflectance of greater than about 70% in the visible wavelength range and an optical transmittance of greater than about 30% in the infrared wavelength range.