Infrared Sensor Spacer Design for Off-Axis Aberration Control

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Solution Overview

Problem

Infrared sensors face degradation in detection precision due to off-axis aberration when detecting infrared light from off-axis object points.

Innovation Solution

The infrared sensor design includes a lens, a member with a first opening, a gap, and a spacer with a circular inner periphery larger than the opening, positioned between the member and the lens to suppress off-axis aberration by shifting the infrared transmission region and reducing the incident angle on the lens surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional lens is used to detect infrared light, then the detection structure is simple, but off-axis aberration occurs when detecting off-axis object points, degrading detection precision

Engineering Contradiction:
Improvedetection precisionVSAvoidlens structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the lens into multiple segments: a main lens and a sub-lens positioned at an off-axis location. Each lens segment has specific optical parameters designed to handle different portions of the infrared light, thereby reducing off-axis aberration while maintaining overall system functionality

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sub-lens is positioned at a specific off-axis location and has different optical parameters compared to the main lens. This local differentiation allows the optical system to optimize performance for off-axis object points without compromising the entire lens structure

Inventive Principle:
Principle #3Local quality

2Volume of moving object

If the lens is positioned close to the infrared detecting device, then the device structure is compact, but off-axis aberration increases, reducing resolution for off-axis light

Engineering Contradiction:
Improvedevice compactnessVSAvoidoff-axis light resolution
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

Instead of simply increasing the distance between the lens and detecting device along the optical axis, the patent introduces a sub-lens positioned at an off-axis location (lateral dimension). This dimensional approach allows the system to maintain compact overall size while improving off-axis light resolution through the sub-lens's specific optical parameters

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the resolution for off-axis light and reduces off-axis aberration, enhancing the detection precision and sensitivity of the infrared sensor.

Implementation Method 1

The spacer is disposed between the member and the lens so as to form the gap, and is directly contact with lens. The spacer has a circular inner periphery in planar view. The circular inner periphery has a larger internal diameter than the maximum internal diameter of the first opening of the member.

Methodology Applied
Scientific EffectOptical path control: Lens

Data Source

PatentUS10078007B2Infrared sensor
Publication Date: 2018.09.18 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US10078007B2 patent drawing
  • US10078007B2 patent drawing
  • US10078007B2 patent drawing

AI summary

An infrared sensor includes an infrared detecting device, a lens, a member, a gap and a spacer. The lens is disposed above the infrared detecting device. The member forms an external surface and includes a first opening having a maximum internal diameter. The gap is disposed between the member and the lens. The spacer is disposed between the member and the lens so as to form the gap, and that is directly contact with lens. The spacer has a circular inner periphery, in planar view, which has a larger internal diameter than the maximum internal diameter of the first opening of the member.