Infrared Separator Geometry for More Efficient Grill Heating

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Solution Overview

Problem

Existing infrared grills suffer from inefficient heat radiation to the baking tray, leading to insufficient heat utilization and additional losses, resulting in suboptimal cooking performance.

Innovation Solution

A cooking utensil with an infrared heating member and a non-coplanar infrared wave-transmitting separator that refracts infrared rays in multiple directions, ensuring most rays are radiated to the cooking surface, improving energy utilization and user experience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a heating member is arranged outside and below a baking tray to radiate heat by reflection, then the heating and cooking function is achieved, but the heat cannot be fully radiated to the baking tray, leading to insufficient heat utilization and energy loss

Engineering Contradiction:
Improveheat lossVSAvoidcooking efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The infrared wave-transmitting separator features a non-coplanar first side surface with curved or inclined portions that refract infrared rays from the heating member toward the baking tray, directing heat energy more effectively to the cooking surface and reducing lateral heat loss

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

An infrared wave-transmitting separator is introduced as an intermediary component between the heating member and the baking tray. This separator refracts infrared rays to improve heat radiation directionality, ensuring more complete heat utilization while maintaining the functional relationship between the heating member and baking tray

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If an infrared wave-transmitting separator with non-coplanar surfaces is introduced to refract infrared rays, then energy utilization is improved, but the device complexity increases

Engineering Contradiction:
Improveheat lossVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The non-coplanar first side surface of the infrared wave-transmitting separator uses curved or inclined geometric features to refract infrared rays. This curvature-based design achieves effective heat direction control while maintaining a relatively simple single-piece structure that can be manufactured as one component

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The infrared wave-transmitting separator is made from materials with specific infrared transmission properties, and its surface geometry parameters (inclination angles, curvature radii) are optimized to achieve effective infrared ray refraction. These parameter optimizations enable improved heat utilization with minimal structural complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances energy utilization, user experience, and market competitiveness by ensuring that infrared rays are fully utilized for cooking, reducing waste and improving the cooking efficiency.

Implementation Method 1

the infrared wave-transmitting separator can refract infrared rays emitted by the infrared heating member in multiple directions

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20220163218A1Cooking Utensil
Publication Date: 2022.05.26 MIDEA GROUP CO LTD
  • US20220163218A1 patent drawing

AI summary

A cooking utensil includes a body, the body having an infrared heating member; an infrared wave-transmitting separator, the infrared wave-transmitting separator includes a first side surface provided facing the infrared heating member and a second side surface provided facing away from the infrared heating member, and at least a part of the first side surface being not coplanar with another part of the first side surface.