Infrared-Identifiable Wearable Articles for Worker Tracking

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Solution Overview

Problem

Existing barcode scanning systems face challenges in accurately identifying target objects at increasing distances, particularly in environments with multiple workers, where explicit read operations are time-consuming and impractical, especially when workers move in and out of the camera's field of view.

Innovation Solution

Infrared-identifiable wearable articles with differential opacities to infrared radiation are used, creating a unique mask pattern that allows an infrared camera to distinguish workers based on emitted radiation patterns, enabling continuous tracking without the need for explicit read operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If barcode scanning is used to identify workers, then identification can be performed, but accuracy deteriorates as distance increases

Engineering Contradiction:
Improveidentification accuracyVSAvoiddistance from scanning device
Core Design Contradiction:
Measurement precisionVSLength of stationary object

Solution Approach 1:

The patent replaces the optical barcode scanning system with an infrared imaging system. Instead of using a scanning device that requires line-of-sight contact or close proximity, the system uses an infrared camera to capture thermal radiation patterns from workers' bodies. This substitution allows identification to work effectively at greater distances where barcode scanners fail, as infrared radiation can penetrate through air gaps and does not require direct line-of-sight to a physical code.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the detection parameter from optical reflection (barcode scanning) to thermal radiation emission (infrared imaging). By detecting the natural infrared radiation emitted by the human body rather than reflected light from a barcode, the system achieves reliable identification at distances where optical scanning becomes ineffective. The unique thermal patterns and mask configurations provide distinguishable signatures that maintain accuracy regardless of distance.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If explicit read operations are used for worker identification, then identification can be performed, but time consumption increases

Engineering Contradiction:
Improveidentification capabilityVSAvoidtime for read operations
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent implements continuous infrared imaging to capture thermal radiation patterns of workers as they move through the field of view. Instead of requiring discrete, explicit read operations when workers approach reading zones, the system continuously acquires and processes infrared images, enabling automatic identification at any moment. This continuous monitoring eliminates the time delays associated with waiting for workers to trigger explicit read operations.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system automatically detects and identifies workers based on their natural infrared radiation patterns without requiring active participation or triggering actions from the workers themselves. The infrared camera continuously captures thermal signatures, and the processing system automatically matches patterns against database records, eliminating the need for workers to present identification cards or activate reading devices.

Inventive Principle:
Principle #25Self-service

3Reliability

If traditional identification systems are used in busy facilities, then worker tracking is possible, but monitoring efficiency decreases due to multiple workers moving in and out of field of view

Engineering Contradiction:
Improveworker tracking capabilityVSAvoidmonitoring efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent divides the monitoring system into multiple independent infrared camera zones or detection regions, each capable of independently tracking workers within its field of view. This segmentation allows simultaneous monitoring of multiple workers in different locations without interference, maintaining reliable tracking even as workers move in and out of individual camera fields. The system processes thermal patterns from each zone separately and integrates the data to provide comprehensive facility-wide awareness.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient and accurate tracking of worker movements and task completion times by differentiating workers through unique infrared patterns, improving monitoring efficiency in busy facilities with multiple workers.

Implementation Method 1

a target generating infrared radiation

Methodology Applied
Scientific EffectInfrared radiation emission: Infrared Radiation

Implementation Method 2

a body (i) comprising a first portion having a first opacity to the infrared radiation, and (ii) defining a second portion having a second opacity to the infrared radiation smaller than the first opacity

Methodology Applied
Scientific EffectDifferential opacity to infrared radiation: Absorption (EM radiation)

Data Source

PatentUS20240328861A1Infrared-identifiable wearable articles
Publication Date: 2024.10.03 ZEBRA TECHNOLOGIES CORP
  • US20240328861A1 patent drawing
  • US20240328861A1 patent drawing
  • US20240328861A1 patent drawing

AI summary

An article for association with a target generating infrared radiation includes: a body defining: (i) a first portion having a first opacity to the infrared radiation, and (ii) a second portion having a second opacity to the infrared radiation smaller than the first opacity; wherein the first and second portions define a mask for infrared radiation generated by the target, the mask corresponding to a predefined identifier of the article.