Infusate Caddy Priming for Dialysis Systems

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Solution Overview

Problem

Dialysis systems require precise control and monitoring of sodium chloride and sodium bicarbonate concentrations during dialysis sessions, and existing methods lack efficiency in priming and disinfecting the dialysis machine, especially for users with varying skill levels and in non-clinical settings.

Innovation Solution

A method involving an infusate caddy that allows for the controlled connection and priming of sodium chloride and sodium bicarbonate containers with the dialysis machine, using pumps and valves to create a priming flow path, dissolving solutes to form solutions, and pumping these solutions into the dialysate flow path, with conductivity sensors for concentration control, and a disinfection container for system disinfection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual priming methods are used, then the dialysis system can be prepared, but the process is time-consuming and requires high skill levels

Engineering Contradiction:
Improveease of priming operationVSAvoidpriming time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The infusate caddy is pre-configured with containers, connectors, and flow paths before use. The system automatically performs priming operations without requiring manual intervention, thereby reducing both time and skill requirements for the priming process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The dialysis system performs self-priming through automated pumps and valves that fill flow paths and containers with dialysate automatically. The system monitors and controls the priming process independently, eliminating the need for operator intervention and reducing priming time

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If precise control of solute concentrations is implemented, then dialysate quality is improved, but the system complexity increases

Engineering Contradiction:
Improvesolute concentration controlVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Conductivity sensors continuously monitor the concentration of solutes in the dialysate and infusate solutions. The system uses this feedback to automatically adjust pump rates and valve positions to maintain precise concentration control, thereby achieving high manufacturing precision without proportionally increasing system complexity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Manual monitoring and adjustment of solute concentrations is replaced by automated electronic control systems with conductivity sensors. The electronic feedback loop automatically maintains precise concentration control, reducing the need for complex manual operations and training

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If multiple containers and flow paths are used, then dialysis functionality is enhanced, but connection errors and disinfection challenges increase

Engineering Contradiction:
Improvedialysis configuration flexibilityVSAvoidconnection accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The dialysis system is divided into modular segments including the infusate caddy, dialysate reservoir, and separate flow paths. Each module has standardized connectors that reduce connection errors while maintaining overall system flexibility and adaptability for different dialysis configurations

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The infusate caddy serves as an intermediary component that interfaces between the dialysate preparation system and the dialysis machine. It integrates multiple containers and flow paths in a standardized configuration that simplifies connections and reduces errors while maintaining versatility

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If automated priming is implemented, then priming efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improvepriming efficiencyVSAvoidautomated system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Multiple priming functions are merged into a single automated sequence controlled by the dialysis machine's existing pump and valve system. The system combines container filling, flow path priming, and concentration monitoring into one integrated process, improving productivity without proportionally increasing device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The existing pump and valve systems in the dialysis machine are made multi-functional to perform both dialysis delivery and automated priming operations. This universal use of existing components achieves automated priming efficiency without adding significant new complexity to the system

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures accurate and efficient preparation of dialysate solutions and effective disinfection of the dialysis system, allowing for safe and reliable dialysis sessions across different skill levels and settings, including home use.

Implementation Method 1

pumping water using one or more pumps into the priming flow path and through a detachable fluid connector into one or more detachable container containing one or more solutes

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 2

with conductivity sensors for concentration control

Methodology Applied
Scientific EffectConductivity measurement: Conduction (electrical)

Data Source

PatentUS10888648B2Dialysis priming steps using an infusate caddy
Publication Date: 2021.01.12 MOZARC MEDICAL US LLC
  • US10888648B2 patent drawing
  • US10888648B2 patent drawing
  • US10888648B2 patent drawing

AI summary

The invention relates to devices, systems, and methods for priming, disinfecting, and preparing dialysate and related fluids for use in dialysis. The dialysate and related fluids can be prepared from solutes obtained from infusate containers seated in an infusate caddy. The infusate caddy can be removably positioned in a receiving compartment of a dialysis machine. Similarly, the infusate containers containing the necessary solutes for preparing the dialysate and related fluids can also be removably positioned in the infusate caddy.