Infusion Capsule Sealing Structure Opened by Pressurized Medium

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Solution Overview

Problem

Existing methods for opening capsules for infusion beverages risk contamination and hygiene issues due to the use of sharp objects, and result in permanent damage to the capsule, leading to residual liquid leakage.

Innovation Solution

A capsule design with two parallel wall sections connected by a sealed connection that can be opened by a pressurized liquid or gaseous medium, eliminating the need for sharp objects and allowing the walls to reseal after use, preventing contamination and leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a sharp object (needle or knife) is used to open the capsule, then the inlet opening can be created, but the infusion beverage may be contaminated and hygiene problems occur

Engineering Contradiction:
Improveopening the capsuleVSAvoidcontamination of infusion beverage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the mechanical sharp object (needle or knife) with a pressurized liquid or gaseous medium to open the capsule. The medium is introduced through an access opening to the sealed connection, causing the wall sections to separate and create the inlet opening without physical contact between sharp objects and the beverage, thereby eliminating contamination risk

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The pressurized liquid or gaseous medium acts as an intermediary substance that facilitates the opening process. Instead of directly using a sharp object to pierce the capsule, the medium is introduced through the access opening to the sealed connection, mediating the separation of wall sections and creation of the inlet opening without contaminating the beverage

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a needle or knife is used to open the capsule, then the inlet opening is created, but the object becomes blunt and requires maintenance

Engineering Contradiction:
Improveopening the capsuleVSAvoidmaintenance of opening tool
Core Design Contradiction:
Ease of operationVSEase of repair

Solution Approach 1:

The patent replaces the mechanical sharp object (needle or knife) that requires maintenance with a pressurized liquid or gaseous medium. This substitution eliminates wear and blunting issues, as the medium can be continuously supplied without degradation, removing the need for maintenance of opening tools

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-service operation where the pressurized medium is continuously supplied through the access opening without requiring external intervention for maintenance. The opening function is automatically performed by the pressurized medium each time it is supplied, eliminating the need for manual sharpening or replacement of opening tools

Inventive Principle:
Principle #25Self-service

3Ease of operation

If the capsule is opened with a sharp object or by membrane breaking, then the inlet opening is created, but the opening remains open after use causing residual liquid to flow out

Engineering Contradiction:
Improvecreating inlet openingVSAvoidcapsule sealing state
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent creates a dynamic sealing system where the sealed connection between wall sections can transition between sealed and open states. The access opening to the sealed connection allows the wall sections to separate when pressurized medium is introduced, creating the inlet opening, while maintaining the capability to return to the sealed state, thus dynamically controlling the opening rather than creating a permanent opening

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces the risk of contamination, minimizes the need for maintenance, and ensures a hygienic and efficient preparation process by using a pressurized medium to create an opening in the capsule without damaging the walls, allowing the infusion liquid to enter and exit without leaving the capsule open.

Implementation Method 1

the sealed connection is at least partially separated by the introduction of a liquid or gaseous medium under pressure

Methodology Applied
Scientific EffectPressure: Pressure Increase

Implementation Method 2

the pressure of the infusion liquid presses the film or the base against a sharp-edged or pointed structure, which then perforates the film or the base

Methodology Applied
Scientific EffectPressure: Pressure Increase

Data Source

PatentEP2238049B1Capsule for infusion beverages
Publication Date: 2012.10.10 NESTEC SA
  • EP2238049B1 patent drawingFigure 1a~1b
  • EP2238049B1 patent drawingFigure 2a~2b
  • EP2238049B1 patent drawingFigure 3a~3b

AI summary

The invention relates to a capsule (1) and a device for preparing an infusion beverage, such as coffee, tea, or milk beverages. The capsule (1) comprises two parallel extending wall sections (11) and (13), which are connected to each other by a sealing connection (14). A pressurized liquid or gaseous medium can be conducted through an access (15) to the sealing connection (14) of the capsule (1) with the aid of a supply line (21) in a holder (20) of the device such that the sealing connection (14) is partially undone. As a result, an opening (16) is produced in the capsule. An infusion fluid can be conducted through said opening (16), wherein the fluid can then become mixed with a powder or granules present in the capsule (1) into an infusion beverage. Said infusion beverage can be discharged through a further opening. In this method for opening the capsule, no objects or parts of the device come in contact with the infusion fluid or the infusion beverage. As a result, contamination is prevented. In addition, there are fewer wear parts, such as needles or blades, which could become dull.