Infusion Pump Actuator Occlusion Detection via Motor Current Analysis

Solution Overview

Problem

Existing infusion pump devices require force sensors or dedicated occlusion detection components, which increase costs and complexity, and are not always reliable.

Innovation Solution

The use of electromechanical actuation devices and methods that detect anomalous conditions in infusion devices by measuring the relationship between active and passive actuation of the actuation arrangement, without the need for force sensors or dedicated occlusion detection components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If force sensors or dedicated occlusion detection components are used, then occlusion detection reliability is improved, but device complexity and cost increase

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The existing motor control circuit is made multi-functional by enabling it to perform both motor control and occlusion detection functions. The circuit utilizes existing components (motor driver, controller) to detect occlusion through analysis of motor current characteristics during actuation cycles, eliminating the need for separate dedicated occlusion detection hardware while maintaining detection reliability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The motor control circuit performs self-diagnosis by monitoring its own operational parameters (current draw, actuation cycles) to detect occlusion conditions. The system uses its existing resources to detect anomalies in its own performance, turning the motor control circuit into both the actuator driver and the detection system without requiring external specialized sensors

Inventive Principle:
Principle #25Self-service

2Reliability

If force sensors or dedicated occlusion detection components are used, then occlusion detection reliability is improved, but manufacturing cost increases

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The motor control circuit is made multi-functional by enabling it to perform both motor control and occlusion detection functions. The circuit utilizes existing components (motor driver, controller) to detect occlusion through analysis of motor current characteristics during actuation cycles, eliminating the need for separate dedicated occlusion detection hardware while maintaining detection reliability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The motor control circuit performs self-diagnosis by monitoring its own operational parameters (current draw, actuation cycles) to detect occlusion conditions. The system uses its existing resources to detect anomalies in its own performance, turning the motor control circuit into both the actuator driver and the detection system without requiring external specialized sensors

Inventive Principle:
Principle #25Self-service

3Reliability

If dedicated occlusion detection components are added, then detection capability is improved, but device size increases

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The motor control circuit is made multi-functional by enabling it to perform both motor control and occlusion detection functions. The circuit utilizes existing components (motor driver, controller) to detect occlusion through analysis of motor current characteristics during actuation cycles, eliminating the need for separate dedicated occlusion detection hardware while maintaining detection reliability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250082847A1Methods and devices for occlusion detection using actuator sensors
Publication Date: 2025.03.13
  • US20250082847A1 patent drawing
  • US20250082847A1 patent drawing
  • US20250082847A1 patent drawing

AI summary

Infusion devices, systems, and related operating methods are provided. A method of detecting an anomalous condition with respect to a fluid path involves providing energy to an actuation arrangement to produce actuation, wherein the actuation arrangement is coupled to a plunger configured to deliver fluid via the fluid path, monitoring an orientation of the actuation arrangement using a sensing arrangement, and detecting an anomalous condition based on the orientation of the actuation arrangement.