Infusion Pump Actuator Asymmetric Biasing for Orientation-Independent Delivery

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Solution Overview

Problem

Medication infusion pumps face issues with inconsistent delivery rates due to pump orientation and gravity effects, leading to wear and friction variations in their components.

Innovation Solution

The infusion system incorporates an actuator with a piston and armature configuration that includes a biasing member, such as a coil spring, disposed non-concentrically with the piston and piston bore, which stabilizes clearances and reduces wear by applying a side load, ensuring consistent fluidic resistance and stroke volume across orientations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a reciprocating piston actuator is used to deliver infusion media, then the pump can provide periodic delivery of medication, but pump orientation and gravity effects alter clearances between the piston and piston chamber, affecting delivery rate consistency

Engineering Contradiction:
Improvedelivery rate consistencyVSAvoiddelivery rate independence from orientation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies asymmetry by positioning the biasing member (spring) non-concentrically within the piston chamber, offset from the central axis of the piston. This asymmetric placement creates a side load on the piston that actively compensates for gravity-induced clearance variations, maintaining consistent infusion rates regardless of pump orientation. The non-concentric positioning transforms the gravitational effect from a harmful variable into a compensated parameter.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent changes the mechanical parameters of the piston system by introducing a biasing member that applies a side load, altering the clearance dynamics between the piston and piston chamber. This parameter change (applying lateral force) compensates for orientation-dependent clearance variations, ensuring consistent delivery rates across different gravitational conditions.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of moving object

If reciprocal motion of the actuator is used to deliver and refill the piston chamber, then the pump can function continuously, but wear of pump components increases over time

Engineering Contradiction:
Improvecontinuous pumping capabilityVSAvoidcomponent wear
Core Design Contradiction:
Duration of action of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the operational parameters of the piston by applying a side load through the biasing member. This changes the friction characteristics and contact dynamics between moving components, reducing wear during reciprocal motion while maintaining continuous pumping capability. The side load optimizes the clearance and contact pressure distribution.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If pump orientation affects gravity effects on the actuator, then the pump can be positioned flexibly, but friction and clearance effects vary, affecting infusion consistency

Engineering Contradiction:
Improvepump positioning flexibilityVSAvoidinfusion consistency
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The non-concentric placement of the biasing member creates an asymmetric force distribution that actively compensates for orientation-dependent gravitational effects. This asymmetric design allows the pump to maintain consistent infusion performance across various positioning scenarios, enhancing both adaptability and operational consistency.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent converts the harmful effect of gravity-induced clearance variations into a beneficial compensation mechanism. The biasing member's side load, which might seem like an additional complexity, actually counteracts gravitational effects, transforming orientation sensitivity into orientation independence.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration maintains consistent infusion rates independent of pump orientation and gravity, reducing wear on components and ensuring reliable and consistent delivery of infusion media.

Implementation Method 1

a biasing member, such as a coil spring, disposed non-concentrically with the piston and piston bore, which stabilizes clearances and reduces wear by applying a side load

Methodology Applied
Scientific EffectElastic force: Elasticity

Implementation Method 2

the pump device has a solenoid coil that can be alternately energized and de-energized to reciprocate the piston within a piston chamber between a forward stroke to deliver infusion media to the subject and a return stroke to refill the piston chamber with infusion media

Methodology Applied
Scientific EffectElectromagnetic actuation: Electromagnet

Data Source

PatentUS10376635B2Drug infusion system and method
Publication Date: 2019.08.13 MEDTRONIC INC
  • US10376635B2 patent drawing
  • US10376635B2 patent drawing
  • US10376635B2 patent drawing

AI summary

An actuator for an infusion drive mechanism comprises a piston defining a first axis and being movable within a passageway of the infusion drive mechanism to convey at least one infusion medium. The passageway defines a longitudinal axis. An armature is connected to the piston and defines at least one cavity configured for disposal of a biasing member engageable with a surface of the infusion drive mechanism to orient the first axis transverse relative to the longitudinal axis. Systems and methods of use are disclosed.