Medical Infusion Pump Code Detection for Disposable Expiration Control

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Solution Overview

Problem

Existing medical infusion systems lack effective monitoring and enforcement of disposable item shelf life and expiration dates, leading to potential risks due to the continued use of expired items.

Innovation Solution

A medical infusion system with a disposable article featuring a machine-readable code, such as color coding on a sliding clamp, that is detected by a sensor in the infusion pump, allowing the pump to determine and enforce the expiration date, blocking operation if expired, and providing a warning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If disposable articles are used without shelf life monitoring, then ease of operation is improved, but reliability deteriorates due to potential use of expired items

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The disposable article itself carries the machine-readable code with shelf life information, enabling the system to automatically monitor and enforce expiration dates without requiring manual tracking or intervention by healthcare providers

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual shelf life monitoring and verification processes are replaced by an automated optical detection system using sensors to read machine-readable codes and electronic control units to compare dates and block operation of expired items

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If shelf life monitoring systems are implemented, then reliability is improved, but device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The machine-readable code serves multiple functions: it identifies the disposable article type, specifies the shelf life or expiration date, and enables traceability, all within a single integrated marking system that can be read by standard optical sensors

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses color-coded machine-readable markers on disposable articles that can be detected by optical sensors, providing a simple visual and machine-readable indication of shelf life status without requiring complex electronic components on the disposable side

Inventive Principle:
Principle #32Color changes

3Measurement precision

If machine-readable codes are added to disposable articles, then measurement precision is improved for shelf life detection, but manufacturing precision requirements increase

Engineering Contradiction:
Improvemeasurement precisionVSAvoidmanufacturing precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The solution uses inexpensive, single-use disposable articles with simple machine-readable codes (such as printed color codes or barcodes) that can be applied during manufacturing without requiring precision electronics or complex components on the disposable side

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures only valid disposable items are used, enhancing patient safety and treatment effectiveness by preventing the use of expired components.

Implementation Method 1

the code is in the form of a color code on the disposable article or accessory, and the associated sensor is a color sensor

Methodology Applied
Scientific EffectLight reflection/absorption: Reflection

Data Source

PatentEP4595998A1Medical infusion system and associated operating procedure
Publication Date: 2025.08.06 B BRAUN MELSUNGEN AG
  • EP4595998A1 patent drawingFigure 1
  • EP4595998A1 patent drawingFigure 2
  • EP4595998A1 patent drawingFigure 3

AI summary

Main claim: Medical infusion system with • at least one disposable article (4) intended for insertion into or connection to an infusion pump (16), which is provided either itself or by an accessory part connected to it with a machine-readable code which contains or represents a shelf life or an expiration date of the disposable article (4), • at least one infusion pump (16) with a receptacle (30) or a connection for the disposable article (4), with a sensor for detecting the code and with a pump control (24) which is designed or programmed in such a way that it determines the shelf life or the expiration date of the disposable article (4) on the basis of the detected code and compares it with a system time and, depending on the result of the comparison, either blocks or allows an infusion operation with the disposable article (4).