Implantable Infusion Pump Fill Level Sensor

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Solution Overview

Problem

Existing implantable infusion pumps lack a mechanism to monitor catheter patency post-implantation, which can lead to critical interruptions in drug administration if the catheter becomes occluded or kinked, posing a risk to patient safety.

Innovation Solution

An implantable unit with a housing forming a chamber connected to the infusion pump and catheter, featuring switches that trigger an audible alarm when pressure exceeds or falls below predetermined values, indicating occlusion or blockage, utilizing a voltage source and acoustic signal generator.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an implantable infusion pump is used without a catheter monitoring device, then the device complexity is reduced and ease of manufacture is improved, but the reliability of drug delivery is compromised due to inability to detect catheter occlusions

Engineering Contradiction:
Improvedrug delivery reliabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring unit is nested within the implantable infusion pump housing, with the chamber, membrane, and switches all contained within the existing pump structure. This integration allows catheter monitoring functionality to be added without significantly increasing overall device complexity or requiring separate external monitoring equipment.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent replaces complex electronic pressure sensors with a simple mechanical membrane-switch mechanism. The membrane deflects in response to pressure changes and directly actuates electrical switches, eliminating the need for complex sensor electronics while maintaining reliable occlusion detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If pressure sensors are arranged in the infusion pump to detect non-flow, then catheter monitoring capability is improved, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvecatheter patency monitoringVSAvoidmanufacturing simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Complex electronic pressure sensors are replaced with a simple mechanical membrane that deflects under pressure to close electrical switches. This mechanical approach is much easier to manufacture and integrate than electronic sensors, while providing equivalent catheter patency monitoring functionality through straightforward mechanical-to-electrical transduction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses simple, inexpensive mechanical components (membrane, switches) rather than expensive electronic sensors. These components are easy to manufacture and replace if needed, reducing overall manufacturing costs and complexity while maintaining reliable monitoring capability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Object-affected harmful factors

If a fill level sensor is added to monitor catheter occlusion, then patient safety is improved, but the device complexity increases

Engineering Contradiction:
Improvepatient safety from occlusionVSAvoidsensor system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Electronic fill level sensors and pressure transducers are replaced with a simple mechanical membrane-switch system. The membrane mechanically responds to pressure changes from catheter occlusion and directly actuates electrical switches, providing patient safety monitoring without the complexity of electronic sensing electronics.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The membrane automatically responds to pressure changes from catheter occlusion without requiring external power or control electronics. The system self-actuates the warning signal through the mechanical deflection of the membrane closing the circuit, providing autonomous patient safety monitoring.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures uninterrupted drug delivery by alerting healthcare providers to catheter occlusions or blockages, preventing fatal interruptions in medication administration.

Implementation Method 1

a membrane (22) which acts on a switch (24) when a predetermined pressure is exceeded

Methodology Applied
Scientific EffectPressure: Pressure Increase

Data Source

PatentEP3127566B1Implantable infusion pump with fill level sensor
Publication Date: 2018.01.31 TRICUMED MEDIZINTECHNIK GMBH
  • EP3127566B1 patent drawingFigure 1

AI summary

Implantable unit for monitoring the patency of the catheter of an implanted infusion pump, characterized by a housing (12) forming a chamber (10), a chamber inlet (16) communicating with the infusion pump, a chamber outlet (18) communicating with the catheter (20), a voltage source (26), a first switch (24) responding to a pressure in the chamber exceeding a predetermined first value, and an acoustic signal generator (28) responding when the switch is closed.