Infusion Pump Occlusion Detection Using Tubing Force Decay

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Solution Overview

Problem

Existing infusion pump systems face challenges in accurately detecting occlusions due to invasive sensors that risk contamination and non-invasive systems with degraded predictability under configuration changes, leading to potential under-infusion and life-threatening emergencies.

Innovation Solution

A non-invasive infusion pump system using a force measurement device to generate a force-time curve, determine a time-decaying parameter, and calculate fluid pressure based on tubing material, dimensions, and use history, incorporating regression models to differentiate between soft and hard occlusions and reduce false positives/negatives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If invasive sensors are used for pressure measurement, then measurement precision is improved, but object-affected harmful factors worsen due to infection and contamination risks

Engineering Contradiction:
Improvepressure measurement precisionVSAvoidinfection and contamination risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces invasive mechanical pressure sensors with a non-invasive force measurement system. A force sensor measures the force exerted by the tubing on the pump mechanism, and through regression models, this force data is converted to estimate fluid pressure. This substitution eliminates direct fluid-sensor contact, removing infection risks while maintaining measurement capability through mathematical modeling of the force-pressure relationship.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If non-invasive pressure measurement protocols are used, then object-affected harmful factors are reduced, but measurement precision deteriorates due to degraded predictability of algorithms under configuration changes

Engineering Contradiction:
Improveinfection and contamination riskVSAvoidocclusion detection accuracy
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The system employs dynamic regression models that adapt to changing configuration conditions. Rather than using static algorithms with fixed predictability, the regression models are continuously updated and retrained based on actual operational data, tubing characteristics, and pump configuration changes. This dynamic adaptation maintains measurement precision even when tubing materials, dimensions, or pump settings change.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent transforms the measurement approach by changing from direct pressure sensing to force measurement with mathematical conversion. Regression models establish the relationship between tubing force and fluid pressure, allowing the system to infer pressure parameters from force measurements. This parameter transformation enables non-invasive measurement while maintaining accuracy through learned relationships that account for tubing material properties, dimensions, and operational conditions.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If sophisticated averaging algorithms are used, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveocclusion prediction accuracyVSAvoidalgorithm complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex signal processing algorithms with a more straightforward force measurement and regression-based pressure estimation system. Instead of using sophisticated averaging algorithms that process multiple pressure sensor signals, the system directly measures tubing force and uses regression models to estimate pressure. This substitution reduces computational complexity while maintaining occlusion detection accuracy through the physical relationship between force and pressure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurately detects occlusions with reduced false alarms, ensuring reliable fluid delivery by distinguishing between different occlusion types and adapting to tubing variations, thereby preventing under-infusion and enhancing safety.

Implementation Method 1

a sensor positioned to obtain a value of a tubing force when the tube is received by the infusion pump

Methodology Applied
Scientific EffectForce measurement: Force

Implementation Method 2

determine a time-decaying parameter associated with the tubing force characterizing the force-time curve

Methodology Applied
Scientific EffectStress relaxation: Stress Relaxation

Implementation Method 3

determine a fluid pressure value for a fluid in the tube based at least in part on the time-decaying parameter, a material of the tube, a dimension of the tube

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12491315B2Occlusion detection for infusion pumps
Publication Date: 2025.12.09 CAREFUSION 303 INC
  • US12491315B2 patent drawing
  • US12491315B2 patent drawing
  • US12491315B2 patent drawing

AI summary

An infusion pump for detection of a fluid condition in a flexible tubing is provided. The infusion pump includes a sensor positioned to obtain a value of a tubing force when the tube is received by the infusion pump, a memory storing instructions and a processor. The processor is configured to execute the instructions to generate a force-time curve representative of values of the tubing force obtained by the sensor over time, determine a time-decaying parameter associated with the tubing force characterizing the force-time curve, and determine a fluid pressure value for a fluid in the tube based at least in part on the time-decaying parameter, a material of the tube, a dimension of the tube, and a use history of the tube. A method for using an infusion pump is also provided.