Infusion Pump Occlusion Detection Using Tubing Force Relaxation

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Solution Overview

Problem

Existing infusion pump systems face challenges in accurately detecting occlusions due to invasive sensors that risk contamination and non-invasive systems with degraded predictability under configuration changes, leading to potential under-infusion and life-threatening emergencies.

Innovation Solution

A fluid infusion pump system using a force measurement device and regression model to determine a time-decaying parameter, distinguishing between soft and hard occlusions by analyzing tubing force over time, and incorporating data filtering to provide robust infusion process assessment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If invasive sensors are used for pressure measurement, then measurement precision is improved, but reliability deteriorates due to infection and contamination risks

Engineering Contradiction:
Improvepressure measurement precisionVSAvoidinfection and contamination risk
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the mechanical/invasive pressure sensor system with a non-invasive force measurement system. Instead of placing sensors inside the fluid path that risk contamination, the system uses external force sensors to measure the force exerted by the tubing on the pump mechanism, which is then converted to pressure information through mathematical modeling. This substitution eliminates the infection risk while maintaining measurement capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If non-invasive pressure measurement protocols are used, then reliability is improved by eliminating contamination risk, but measurement precision deteriorates due to degraded predictability under configuration changes

Engineering Contradiction:
Improvecontamination risk eliminationVSAvoidocclusion detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent addresses the predictability issue by dynamically adapting the mathematical model parameters based on actual system behavior. Instead of relying on fixed theoretical models that degrade under configuration changes, the system uses regression analysis and machine learning to continuously update the relationship between measured force and actual pressure, maintaining accuracy across different tubing configurations and pump settings.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system incorporates feedback mechanisms where the measured force data is continuously compared against expected values based on the mathematical model. When deviations occur due to configuration changes, the system uses this feedback to adjust and refine the model parameters, ensuring sustained measurement precision across varying operating conditions.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If sophisticated averaging algorithms and machine learning algorithms are used, then measurement precision is improved for predicting occlusion, but device complexity increases

Engineering Contradiction:
Improveocclusion prediction accuracyVSAvoidalgorithm complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts and isolates the specific mathematical relationship needed for occlusion detection from complex general-purpose machine learning algorithms. By focusing on the fundamental physical relationship between force and pressure in the tubing-pump system and modeling this specific interaction, the patent achieves accurate occlusion prediction without requiring sophisticated averaging algorithms, thereby reducing computational complexity while maintaining precision.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces false positive and negative occlusion events, accurately models stress relaxation, and provides timely alerts, ensuring precise fluid pressure measurement and reducing the risk of under-infusion.

Implementation Method 1

determine a time-decaying parameter associated with a tubing force obtained by a sensor over time, the tubing force characterizing a force-time curve

Methodology Applied
Scientific EffectStress relaxation: Stress Relaxation

Data Source

PatentUS20260061123A1Occlusion detection for infusion pumps
Publication Date: 2026.03.05 CAREFUSION 303 INC
  • US20260061123A1 patent drawing
  • US20260061123A1 patent drawing
  • US20260061123A1 patent drawing

AI summary

An infusion pump for detection of a fluid condition in a flexible tubing is provided. The infusion pump includes a memory storing instructions, and a processor configured to execute the instructions to determine a time-decaying parameter associated with a tubing force obtained by a sensor over time, the tubing force characterizing a force-time curve, and determine a fluid pressure value for a fluid in the tube based at least in part on the time-decaying parameter. A machine implemented method for detecting a fluid condition in a flexible tube is also provided.