Infusion Pump Priming Cap and Occlusion Alarm Checks

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Solution Overview

Problem

Existing infusion pump assemblies face challenges in efficiently priming, occlusion detection, and ensuring proper connection and power supply management, which can lead to unreliable fluid administration.

Innovation Solution

The system includes a priming cap with a septum for tubing connection, occlusion alarm checks, and a removable power supply cover assembly with a spring-based electrical coupling, along with RFID and optical sensors for connection verification, to ensure proper priming and connection, and a dual-power supply system for reliable operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a priming cap with septum is used for tubing connection, then connection reliability is improved, but device complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The priming cap with septum acts as an intermediary component between the tubing and the priming needle, providing a reliable sealing interface that prevents fluid leakage while maintaining system integrity during the priming process

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The connection system is divided into separate functional components: the priming cap, the septum, the male connector with needle, and the female connector. This segmentation allows each component to be optimized for its specific function while improving overall connection reliability

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If occlusion alarm checks are implemented, then detection precision is improved, but device complexity increases

Engineering Contradiction:
Improveocclusion detection precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The occlusion alarm check system implements feedback by continuously monitoring fluid flow through the tubing and providing real-time alerts when occlusions are detected, allowing the system to respond to abnormal conditions and maintain accurate delivery

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces complex mechanical occlusion detection mechanisms with simpler electronic sensors and processing logic that can detect occlusions through electrical or optical signals, reducing mechanical complexity while improving detection precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of repair

If a removable power supply cover assembly with spring-based electrical coupling is used, then ease of repair is improved, but device complexity increases

Engineering Contradiction:
Improveease of repairVSAvoiddevice complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The power supply system is segmented into a removable cover assembly that can be independently accessed and replaced, allowing the power supply components to be separated from the main pump body for easier maintenance and repair

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spring-based electrical coupling provides dynamic connectivity that maintains electrical contact while allowing for the removable nature of the cover assembly, enabling easy assembly and disassembly without compromising electrical connection reliability

Inventive Principle:
Principle #15Dynamics

4Measurement precision

If RFID and optical sensors are used for connection verification, then measurement precision is improved, but use of energy increases

Engineering Contradiction:
Improveconnection verification precisionVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The RFID and optical sensors operate periodically rather than continuously, verifying connections at key moments in the infusion process such as when the priming cap is attached or when the power supply cover is removed, reducing energy consumption while maintaining verification precision

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent replaces continuous mechanical monitoring systems with energy-efficient RFID and optical sensors that can verify connections using electromagnetic or optical fields, consuming less energy while providing more precise detection

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances the reliability and efficiency of infusion pump operations by ensuring proper priming, detecting occlusions, and managing power supply, thereby improving fluid administration accuracy and safety.

Implementation Method 1

a spring attached to the power supply contact assembly and the conductor assembly, wherein an electrical coupling between a power supply to the conductor assembly is formed through the spring

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

RFID and optical sensors for connection verification

Methodology Applied
Scientific EffectOptical sensor:

Data Source

PatentUS12370327B2Infusion pump methods, systems and apparatus
Publication Date: 2025.07.29 DEKA PRODUCTS LP
  • US12370327B2 patent drawing
  • US12370327B2 patent drawing
  • US12370327B2 patent drawing

AI summary

A system for priming an infusion pump is disclosed. The system includes a priming cap including a septum and configured to matably connect with a male part comprising a needle and attached to a length of tubing for fluid, wherein when matably connected with the male part, the priming cap occludes the tubing.