Wearable Infusion Pump Housing With Releasable Switch Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing wearable infusion devices for therapeutic delivery suffer from malfunctions, size, weight, and cost issues, and often require frequent re-location due to skin irritation, posing challenges for consistent and reliable drug administration.

Innovation Solution

A wearable infusion pump assembly with a reusable and disposable housing system, featuring a releasable engagement mechanism, a switch assembly for functionality control, and a computer-readable medium for processing signals to manage bolus infusion, separation detection, and pairing with a remote control, utilizing shape-memory actuators for mechanical control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If wearable infusion devices are made smaller and lighter, then portability and comfort are improved, but reliability and malfunction rates worsen

Engineering Contradiction:
Improvedevice weightVSAvoidmalfunction rate
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The device is divided into reusable components (housing, electronics, pump mechanism) and disposable components (reservoir, infusion set, seals). This segmentation allows the critical functional components to be reused while replacing only the fluid-delivery components, maintaining reliability without compromising portability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reservoir and infusion set are designed as disposable components that are replaced regularly, ensuring that any degradation or malfunction in these critical fluid-contact components does not affect the overall device reliability. The reusable housing and electronics can be manufactured with higher quality standards despite the device's compact size.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Volume of moving object

If the device is made more compact, then size and weight are reduced, but device complexity increases

Engineering Contradiction:
Improvedevice sizeVSAvoidassembly complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The device is segmented into modular components (reusable housing assembly and disposable housing assembly) that can be independently manufactured, tested, and assembled. This modularity simplifies the overall system complexity by allowing each module to be optimized separately while maintaining a compact integrated form.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The disposable housing assembly containing the reservoir is nested within or integrated with the reusable housing assembly. This nesting approach allows the device to maintain a compact overall volume while containing multiple functional subsystems within the same spatial envelope, avoiding the need for larger external housings.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If the device remains in one location on the skin, then application simplicity is improved, but skin irritation increases requiring frequent re-location

Engineering Contradiction:
Improveapplication simplicityVSAvoidskin irritation
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The device incorporates dynamic elements such as flexible adhesive interfaces and adjustable positioning mechanisms that allow the device to accommodate skin movement and contour changes. This dynamic adaptation reduces stress concentration points that cause skin irritation while maintaining simple application procedures.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device housing and adhesive interface utilize flexible materials and thin-film constructions that conform to the skin's surface and move with it. This flexibility distributes mechanical stress across a larger area, reducing localized irritation while allowing the device to remain in place for extended periods without frequent re-positioning.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides reliable, user-friendly, and cost-effective therapeutic delivery with reduced malfunctions, allowing for secure engagement, audible feedback, and remote control integration, enhancing user convenience and safety.

Implementation Method 1

at least one shape-memory actuator configured to actuate the pump assembly

Methodology Applied
Scientific EffectShape memory: Shape Memory Alloy

Data Source

PatentUS12551612B2Pump assembly with switch
Publication Date: 2026.02.17 DEKA PRODUCTS LP
  • US12551612B2 patent drawing
  • US12551612B2 patent drawing
  • US12551612B2 patent drawing

AI summary

A wearable infusion pump assembly includes a reusable housing assembly, and a disposable housing assembly including a reservoir for receiving an infusible fluid. The wearable infusion pump assembly also includes a releasable engagement assembly configured to allow the reusable housing assembly to releasably engage the disposable housing assembly. A switch assembly of the wearable infusion pump assembly is configured to effectuate a functionality of the infusion pump assembly.