Drug Infusion Regulator Resilient Plate Flow Control

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Solution Overview

Problem

Conventional medicine infusion regulators struggle to finely control the flow rate of liquid medicine, are inconvenient to install, and have a limited application scope, often leading to inconsistent and potentially harmful medication delivery.

Innovation Solution

A regulator comprising a housing with a membrane member, lever, and resilient plate that adjusts to block or allow the flow of liquid medicine based on pressure, ensuring a uniform flow rate by changing the shape of the membrane member and leveraging the resilience of the resilient plate to prevent excessive flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional regulator is rotated to change the cross-sectional area of a tube to regulate flow rate, then the flow rate can be adjusted, but it is difficult to finely regulate the flow rate and the structure is complicated

Engineering Contradiction:
Improveflow rate regulation precisionVSAvoidregulator structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the regulatory parameter from mechanical rotation of tubes to pressure control via a resilient plate. By adjusting the resilience (pressure) of the plate, the membrane member deforms to precisely control the flow passage cross-sectional area, achieving fine flow rate regulation without complex mechanical rotation mechanisms

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical rotation system with a pressure-based control system. Instead of rotating tubes to change cross-sectional area, a resilient plate applies pressure to deform a membrane member, substituting mechanical rotation with elastic deformation controlled by pressure adjustments

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If a pressure regulating valve is added to uniformly regulate gas pressure, then the flow rate can be controlled consistently, but the structure becomes more complicated and manufacturing cost increases

Engineering Contradiction:
Improveflow rate consistencyVSAvoidregulator structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent merges the pressure regulation function and flow control function into a single integrated structure. The resilient plate simultaneously regulates pressure and controls the membrane deformation, eliminating the need for separate pressure regulating valves and reducing overall structural complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The resilient plate performs multiple functions: it acts as both a pressure regulation element and a flow control actuator. By deforming the membrane member through pressure application, it uniformly controls the flow rate while maintaining consistent pressure, achieving multi-functionality in a single component

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If a pressure regulating valve is installed inside the gas supply apparatus, then flow control is improved, but it is inconvenient to install and manufacturing cost increases

Engineering Contradiction:
Improveflow control reliabilityVSAvoidinstallation convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent combines the flow control mechanism with the existing regulator body structure. The resilient plate and membrane member are integrated into the housing, eliminating the need for separate pressure regulating valves and reducing installation complexity while maintaining reliable flow control

Inventive Principle:
Principle #5Merging (Combining)

4Ease of manufacture

If the flow rate of liquid medicine is not consistently injected, then installation is simpler, but there is a risk of shock and patient safety is compromised

Engineering Contradiction:
Improveregulator simplicityVSAvoidpatient shock risk
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent implements a feedback mechanism where the resilient plate responds to pressure changes from the liquid medicine flow. When flow rate increases, pressure builds up, deforming the membrane and reducing the flow passage area, automatically maintaining consistent flow rate and preventing patient shock without complex additional components

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The regulator effectively maintains a consistent flow rate of liquid medicine, preventing excessive infusion and ensuring uniform delivery, while being easily installable in various medicine injectors and intravenous bottles, thus enhancing patient safety and reducing manufacturing costs.

Implementation Method 1

a membrane member which receives a pressure of a liquid medicine discharged via the medicine flow passage from the inlet to the outlet and changes in shape according to a flow rate of the liquid medicine discharged via the medicine flow passage from the inlet to the outlet

Methodology Applied
Scientific EffectPressure: Pressure Increase

Implementation Method 2

a resilient plate which is located between the membrane member and the lever and whose resilience is adjusted at a predetermined level so as to allow the pressure of the liquid medicine received through the membrane member to be delivered to the outlet side extension portion of the lever only when the flow rate of the liquid medicine exceeds a predetermined flow rate needed for a patient

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10322232B2Regulator for drug infusion and drug infusion device including same
Publication Date: 2019.06.18 KIM E E
  • US10322232B2 patent drawing
  • US10322232B2 patent drawing
  • US10322232B2 patent drawing

AI summary

The present invention provides a regulator for medicine infusion capable of preventing a flow rate of a liquid medicine to be injected to a patient from exceeding a predetermined flow rate needed for a patient, and controlling the flow rate of the liquid medicine to be uniformly maintained. The regulator for medicine infusion of the present invention provides the advantages of blocking and continuing the inflow of the liquid medicine by the combination of the elements of the membrane member, the resilient plate and the lever and by the adjusted resilience of the resilient plate, and allowing the liquid medicine to flow at a constant rate by adjusting the resilience of the resilient plate and/or the resilience of the membrane member at predetermined levels. In addition, the regulator for medicine infusion of the present invention provides the advantages of controlling the flow rate of the liquid medicine to be injected to a patient to be uniformly maintained, and being applicable to intravenous bottles or various medicine injectors and being easily installed in them.