Infusion Set Adapter with Sensor Feedback

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Solution Overview

Problem

Conventional infusion sets lack feedback mechanisms, making it difficult for infusion pumps to detect proper connection, skin placement, needle insertion depth, and priming status, which can lead to inadequate medication delivery and user safety concerns.

Innovation Solution

An infusion set adapter with a housing, controller, and sensors (priming, proximity, connection, needle, and needle guard sensors) that communicates with the infusion pump to provide real-time feedback on the infusion set's status, ensuring proper connection, placement, and medication delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional infusion sets are used without feedback mechanisms, then the device complexity is low, but the reliability of medication delivery is insufficient

Engineering Contradiction:
Improvereliability of medication deliveryVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements feedback mechanisms through sensors that detect connection status, priming completion, and infusion site placement, transmitting this information to the infusion pump to enable real-time monitoring and confirmation of proper setup, thereby ensuring reliable medication delivery

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces sensors as intermediary components between the infusion set and the infusion pump, which detect physical conditions (connection, priming, placement) and convert them into detectable signals, enabling the pump to indirectly monitor infusion set status without direct mechanical interaction

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If sensors are added to detect infusion set status, then the reliability improves, but the device complexity increases

Engineering Contradiction:
Improvedetection accuracyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the monitoring function into multiple specialized sensors, each responsible for detecting a specific condition (connection sensor for attachment status, priming sensor for fluid presence, proximity sensor for skin placement), allowing for targeted and efficient detection without requiring a single complex sensing system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent designs sensors with multi-functional capabilities where a single sensor system can detect multiple parameters (e.g., optical sensors that can detect both connection status and priming completion), reducing the overall number of components needed while maintaining comprehensive monitoring

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If multiple sensors are implemented for comprehensive monitoring, then the safety improves, but the manufacturing complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidease of manufacture
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent combines multiple sensing functions into integrated sensor assemblies that can detect multiple conditions simultaneously, and merges the sensor housing with the infusion set adapter structure, reducing the total number of discrete parts and simplifying the manufacturing process while maintaining comprehensive safety monitoring

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances user safety by ensuring accurate and reliable medication delivery through real-time feedback, preventing errors related to connection, placement, and priming, thereby improving the overall efficiency and safety of the infusion process.

Implementation Method 1

The proximity sensor can include an optical sensor configured to transmit a first optical signal to the infusion site and to receive a second optical signal reflected from the infusion site.

Methodology Applied
Scientific EffectOptical reflection: Reflection

Implementation Method 2

The power source can include a battery.

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Data Source

PatentUS20240024572A1Infusion set with feedback mechanism
Publication Date: 2024.01.25 WEST PHARMACEUTICAL SERVICES INC
  • US20240024572A1 patent drawing
  • US20240024572A1 patent drawing
  • US20240024572A1 patent drawing

AI summary

An infusion set adapter connects to an infusion set for delivering a medicament to an injection site from a medicament source. The infusion set adapter can include a housing a controller, a power source, and at least one sensor configured to detect a characteristic of the infusion set adapter, infusion set, infusion site, and/or the medicament source. The controller can process information received from the one or more sensors and cause an action to occur in response to the received and processed information. The housing can include a retention member to connect the infusion set adapter to the infusion set. An infusion set include components of the infusion adapter above integrated therein. Methods of operating infusion sets and infusion set adapters are also disclosed.