Ambulatory Infusion Sensor Testing via Supply Voltage Variation

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Solution Overview

Problem

Ambulatory infusion devices face challenges in reliably detecting sensor failures, particularly due to issues with cabling and wiring susceptibility to failure, which can lead to undetected occlusions and other hazardous situations, and existing fault detection methods are limited to specific hardware architectures and dependent on numerous system parameters.

Innovation Solution

The implementation of a sensor testing unit that varies the supply voltage/current and determines if this variation is reflected in the sensor assembly output, allowing for the detection of sensor failures and ensuring reliable operation across different device architectures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing fault detection methods are used, then device operation is maintained, but reliability is compromised due to undetected sensor failures

Engineering Contradiction:
Improvesensor failure detection reliabilityVSAvoidfault detection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs preliminary sensor testing by applying known voltage variations before actual infusion operations. The sensor assembly is tested in advance to detect failures, ensuring reliability is maintained before the device enters critical operation mode.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller receives feedback from the sensor assembly output and compares it against expected variations. When the sensor output does not correspond to the applied voltage variation, the system identifies a failure condition and alerts the user, maintaining high reliability through continuous monitoring.

Inventive Principle:
Principle #23Feedback

2Reliability

If sensor testing sequence is implemented, then sensor failure detection is improved, but device complexity increases

Engineering Contradiction:
Improvesensor assembly failure detectionVSAvoidsensor testing unit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sensor assembly serves dual functions: it monitors infusion characteristics during normal operation and participates in self-testing during the sensor testing sequence. The same sensor assembly output is used for both infusion monitoring and failure detection, eliminating the need for separate testing hardware.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The sensor assembly tests itself by applying voltage variations through the supply unit and measuring its own output response. The sensor assembly is both the instrument being tested and part of the testing system, reducing the need for external testing equipment and simplifying the overall device architecture.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If supply voltage/current is varied for testing, then sensor failure detection accuracy is improved, but energy consumption increases

Engineering Contradiction:
Improvesensor output variation detection precisionVSAvoidenergy consumption during sensor testing
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The sensor testing sequence is executed periodically rather than continuously. The controller initiates testing at predetermined intervals or under specific conditions, allowing the sensor assembly to be tested at optimal times without requiring constant energy input for prolonged testing periods.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system applies partial voltage variations sufficient to detect sensor failures without requiring full-power continuous operation. The voltage variation is controlled to be just enough to elicit a detectable response from the sensor assembly, minimizing energy consumption while maintaining detection precision.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS9222987B2Ambulatory infusion device with sensor testing unit
Publication Date: 2015.12.29 ROCHE DIABETES CARE INC
  • US9222987B2 patent drawing
  • US9222987B2 patent drawing
  • US9222987B2 patent drawing

AI summary

An ambulatory infusion device for infusion of a liquid drug into a patient's body over an extended period of time and methods thereof are disclosed. The device includes a sensor assembly, which produces a sensor assembly output based on an infusion characteristic of the ambulatory infusion device and based on a supply voltage/current, and a supply unit which is coupled to a sensor of the sensor assembly and generates the supply voltage/current. A sensor testing unit detects a failure of the sensor assembly, wherein the sensor testing unit is coupled to the sensor assembly and the supply unit, and the sensor testing unit carries out a sensor testing sequence. The sensor testing sequence includes controlling the supply unit so as to produce a variation of the supply voltage/current, and determining whether the variation of the supply voltage/current produces a corresponding variation of the sensor assembly output.