Preferential Oxidation for InGaAs Device Isolation

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Solution Overview

Problem

InGaAs devices built on an InAlAs substrate face challenges with device isolation due to the non-insulating nature of InAlAs, leading to potential shorting or connection between devices through the substrate.

Innovation Solution

A method involving the formation of an oxide layer by preferential oxidation of the InAlAs buffer layer beneath the InGaAs fin, utilizing a differential oxidation rate to create a silicon-on-insulator equivalent platform, ensuring effective isolation of the fins from the buffer layer and substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If InAlAs is used as a buffer layer for InGaAs device growth, then lattice matching and epitaxial growth are achieved, but device isolation is insufficient due to the non-insulating nature of InAlAs

Engineering Contradiction:
Improvedevice isolationVSAvoidelectrical connection between devices
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical state of the InAlAs buffer layer by oxidizing it to form an InAlAs oxide layer. This parameter change transforms the electrical properties from conductive to insulating, achieving device isolation while maintaining the underlying lattice-matched structure. The oxidation process converts InAlAs into an electrically insulating material that prevents current leakage between devices.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an oxide layer as an intermediary between the InGaAs fin and the InAlAs buffer layer. This intermediate oxide layer acts as an electrical insulator that blocks current paths while allowing the structural integrity of the lattice-matched InAlAs/InP system to be maintained. The oxide serves as a mediator that provides isolation without disrupting the epitaxial relationship.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If conventional trench isolation techniques are used in Si technology, then device isolation is achieved, but such techniques are not available or effective in InP-based InAlAs/InGaAs technology

Engineering Contradiction:
Improvedevice isolationVSAvoidisolation technique availability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces the mechanical trench isolation approach (physical removal and filling of trenches) with a chemical oxidation process. Instead of using complex trench formation and fill techniques that are specific to silicon, the invention uses selective oxidation of the InAlAs buffer layer to achieve isolation. This substitution adapts the isolation mechanism to the material system's chemical properties rather than relying on silicon-specific mechanical processes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes the inherent oxidizability of the InAlAs buffer layer to achieve self-isolation. The InAlAs material itself provides the means for isolation through its ability to be oxidized into an insulating state. This self-service approach eliminates the need for external isolation structures or techniques, as the buffer layer's own chemical properties are exploited to create the isolation effect.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves sufficient device isolation by forming an oxide layer under the fins, preventing electrical connection between devices and enabling reliable operation of InGaAs-based semiconductor devices.

Implementation Method 1

oxidizing the buffer layer and fin so as to form an oxide layer under the fin

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

preferential oxidation of the bulk substrate

Methodology Applied
Scientific EffectPreferential oxidation: Oxidation

Data Source

PatentUS10978562B2Device isolation using preferential oxidation of the bulk substrate
Publication Date: 2021.04.13 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US10978562B2 patent drawing
  • US10978562B2 patent drawing
  • US10978562B2 patent drawing

AI summary

A structure includes a semiconductor substrate, a buffer layer disposed over the semiconductor substrate, an oxide layer disposed over the buffer layer, and a fin including a semiconductor material disposed over the oxide layer.