InGaAsBi Electro-Absorption Modulator for Uncooled Operation

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Solution Overview

Problem

Conventional electro-absorption modulators require temperature adjustment systems and bias voltage adjustments due to temperature-dependent bandgap variations, leading to increased power consumption, complexity, and cost, while also being prone to crystal defects and reliability issues due to the use of aluminum-based materials.

Innovation Solution

An electro-absorption modulator is developed using a ternary or more complex III-V semiconductor mixed crystal that does not contain aluminum but contains bismuth, specifically InGaAsBi, which is lattice-matched to an InP substrate, reducing temperature dependence and improving reliability by eliminating aluminum-related defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Al-containing semiconductor mixed crystal is used as light absorbing layer, then manufacturing precision and reliability deteriorate due to oxidation and crystal defects, but the patent replaces Al with Bi-containing III-V semiconductor mixed crystal to improve reliability while maintaining manufacturing feasibility

Engineering Contradiction:
Improvemodulator reliabilityVSAvoidcrystal growth condition
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the material composition parameter by replacing Al-containing III-V semiconductor mixed crystal with Bi-containing III-V semiconductor mixed crystal (specifically InGaAsBi). This parameter change eliminates the oxidation and crystal defect issues associated with Al while maintaining the necessary light-absorbing properties for modulator operation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite material approach by using a Bi-containing III-V semiconductor mixed crystal (InGaAsBi) that combines the advantages of different materials: the lattice matching properties of InP-based materials with the temperature-stable bandgap characteristics introduced by Bi, thereby achieving both reliability and ease of manufacture.

Inventive Principle:
Principle #40Composite materials

2Temperature

If conventional InGaAsP or AlGaInAs is used for light absorbing layer, then temperature-dependent bandgap variation requires temperature adjustment systems and bias voltage adjustments, but using Bi-containing III-V semiconductor mixed crystal reduces temperature dependence and enables uncooled operation

Engineering Contradiction:
Improvetemperature dependenceVSAvoidtemperature control system
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent changes the material composition parameter by incorporating Bi into the III-V semiconductor mixed crystal (forming InGaAsBi). This compositional change fundamentally alters the temperature dependence of the bandgap, making it nearly constant across a wide temperature range, thereby eliminating the need for temperature control systems.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If Al-containing material is used in light absorbing layer, then power consumption increases due to required temperature adjustment systems, but using Bi-containing III-V semiconductor mixed crystal reduces power consumption by enabling uncooled operation

Engineering Contradiction:
Improvepower consumptionVSAvoidoperational stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the material composition by replacing Al with Bi in the III-V semiconductor mixed crystal. This parameter change eliminates the need for temperature adjustment systems, thereby reducing power consumption while simultaneously improving reliability by removing the sources of crystal defects and operational instability associated with Al-containing materials.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modulator achieves uncooled operation with reduced temperature dependence, enhanced reliability, and simplified manufacturing by avoiding aluminum-related issues, allowing for stable performance across temperature changes without the need for complex temperature control systems.

Implementation Method 1

a light absorbing layer for absorbing a portion of the incident light by using an electric field generated from applied voltage

Methodology Applied
Scientific EffectElectro-absorption: Electro-Optic Effects

Data Source

PatentUS11398713B2Electro-absorption modulator, optical semiconductor device and optical module
Publication Date: 2022.07.26 MITSUBISHI ELECTRIC CORP
  • US11398713B2 patent drawing
  • US11398713B2 patent drawing
  • US11398713B2 patent drawing

AI summary

An electro-absorption modulator of the invention is an electro-absorption modulator which is formed on an InP substrate and modulate incident light according to a voltage applied to that modulator, and which comprises a light absorbing layer for absorbing a portion of the incident light by using an electric field generated by the applied voltage; wherein the light absorbing layer is comprised of a ternary or more complex III-V semiconductor mixed crystal that does not contain Al but contains Bi.