InGaN Electrode Surface Area via Epitaxial Detachment

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Solution Overview

Problem

Existing electrochemical devices face limitations in achieving high surface area and catalytic activity due to substrate constraints, which hinder the efficiency of electrode materials like Indium Gallium Nitride (InGaN) and related heterostructures.

Innovation Solution

A method involving epitaxial deposition of InGaN on a silicon substrate, followed by detachment and fragmentation to create three-dimensional structures with high catalytic surfaces, which are then transferred onto conductive supports, optionally incorporating InN quantum dots or quantum rings for enhanced activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If InGaN is grown directly on substrate, then catalytic activity is maintained, but surface area is limited by substrate geometry

Engineering Contradiction:
Improvesurface areaVSAvoidsubstrate constraints
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The continuous InGaN layer grown on substrate is segmented into discrete nanoscale particles through controlled detachment and fragmentation processes. This segmentation releases the surface area from substrate geometric constraints, allowing the material to form three-dimensional structures with significantly increased exposed surface area while maintaining the catalytically active crystallographic planes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from two-dimensional InGaN layers constrained by substrate geometry to three-dimensional nanoscale particles with exposed crystallographic planes. This dimensional change enables the electrode material to achieve much higher surface area-to-volume ratios while preserving the catalytically active surfaces through controlled growth and detachment processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If nanostructured surfaces are formed to maximize surface area, then surface area increases, but catalytic activity decreases due to minimization of surface energy

Engineering Contradiction:
Improvesurface areaVSAvoidcatalytic activity
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The invention applies local quality by ensuring that specific crystallographic planes with high catalytic activity are preferentially exposed on the nanoscale particles. Through controlled epitaxial growth on substrates with specific orientations and subsequent selective detachment, the method preserves locally the catalytically active surfaces while achieving overall high surface area, rather than uniformly minimizing surface energy across all surfaces.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the growth parameters and detachment conditions to control the morphology and crystallographic orientation of the InGaN nanoscale particles. By adjusting epitaxial growth conditions and detachment parameters, the method optimizes the exposure of catalytically active planes while maintaining high surface area, resolving the trade-off between surface area maximization and catalytic activity preservation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly increases the surface area of InGaN electrodes, exposing highly catalytic surfaces and improving electrochemical activity, leading to more efficient electrochemical devices.

Implementation Method 1

a) epitaxially depositing indium-gallium nitride (InGaN) in form of a thin layer onto a surface of a silicon substrate

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Data Source

PatentUS10644303B2Method for the fabrication of indium-gallium nitride electrodes for electrochemical devices
Publication Date: 2020.05.05 UNIV DEGLI STUDI DI MILANO BICOCCA
  • US10644303B2 patent drawing

AI summary

It is described a method for realizing catalytically active electrochemical electrodes with maximized surface area. In the method, InGaN is deposited epitaxially in form of a thin layer on a Silicon substrate exposing a (111) crystal fac, thus forcing the InGaN electrode material to grow exposing a catalytically active surface. The substrate is then removed, the InGaN layer is made into fragments and these are transferred onto a conductive support with one-, two- or three-dimensional structure which can be a wire, a two-dimensional conductive foil which, possibly folded, or a three-dimensional conductive fabric, sponge or cage-like structure. It is thus possible to obtain an InGaN-based electrode with increased surface area and exposing surfaces with high catalytic activity.