Inhalation Device Controller Temperature Measurement

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Solution Overview

Problem

Existing inhalation devices face challenges in accurately controlling the temperature of a heating resistor used for aerosol generation, leading to variations in temperature measurement and control, which affects the quality of the aerosol produced.

Innovation Solution

An inhalation device controller that includes a power supply unit, a detection circuit to measure the resistance value of the heater, and a processor to generate control signals based on smoothed signals, allowing for precise temperature control and detection of the heater's resistance value and temperature, even when the atomizer is attached or detached.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the heating resistor is used both as a heating device and temperature sensor, then temperature measurement can be done quickly without impeding temperature control, but the temperature measurement result contains variation and control accuracy deteriorates

Engineering Contradiction:
Improvetemperature measurement timeVSAvoidtemperature measurement accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The patent divides the measurement process into separate phases: a heating phase where the heating element operates normally, and a measurement phase where a separate measurement circuit is activated to measure resistance. This segmentation allows both heating function and temperature sensing to be performed without mutual interference, resolving the contradiction between quick measurement and accurate control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a separate measurement circuit as an intermediary component that measures the resistance of the heating element without interfering with its heating function. This intermediary measurement circuit enables accurate temperature measurement while the heating element continues to perform its primary heating role, eliminating the variation in measurement results.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If temperature measurement is performed between heating periods, then the heating function is not impeded, but the temperature control accuracy deteriorates due to measurement variation

Engineering Contradiction:
Improveheating efficiencyVSAvoidtemperature control accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent implements a feedback control system where the measured resistance values are continuously monitored and used to adjust the heating power. The control unit compares the measured temperature with the target temperature and modifies the heating element's power consumption accordingly, ensuring accurate temperature control despite measurements taken between heating periods.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent performs preliminary measurement of the heating element's resistance characteristics during manufacturing or initial setup to establish a baseline relationship between resistance and temperature. This preliminary action enables the system to accurately interpret subsequent resistance measurements and maintain precise temperature control even when measurements are taken during non-heating intervals.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The controller ensures accurate temperature control of the heater, improving the consistency and quality of the aerosol produced by reducing temperature measurement errors and facilitating efficient power management, thereby enhancing user experience and device performance.

Implementation Method 1

a detection circuit configured to detect a resistance value of the heater

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

an atomizer including a heater configured to heat an aerosol source

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Data Source

PatentUS12070079B2Inhalation device controller
Publication Date: 2024.08.27 JAPAN TOBACCO INC
  • US12070079B2 patent drawing
  • US12070079B2 patent drawing
  • US12070079B2 patent drawing

AI summary

An inhalation device controller includes a power supply unit configured to supply power to an atomizer including a heater configured to heat an aerosol source, a detection circuit configured to detect a resistance value of the heater, a processor configured to generate a control signal in accordance with a smoothed signal generated by smoothing information obtained using the detection circuit, and a holding portion configured to hold the atomizer in a detachable state. The holding portion includes a first electrical contact contacting a third electrical contact of the atomizer, and a second electrical contact contacting a fourth electrical contact of the atomizer. Information obtained using the detection circuit is affected by stress applied to the first to fourth electrical contacts when attaching the atomizer to the holding portion.