Inhalation Device Capillary Wicking and Segmented Vial

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Solution Overview

Problem

Conventional inhalation vaporizers face issues with inconvenient and messy refilling processes, contamination of liquid due to storage with operational elements, potential leakage, and reduced effectiveness due to liquid contact with heating elements, as well as disposal burdens and costly recovery of remaining liquid if the heating element fails.

Innovation Solution

A portable electronic vaporizing device with a separate storage vial and heating mechanism, utilizing a septum closure system and a wicking material for capillary action to transport the liquid to the heating chamber, keeping the liquid away from heating elements and allowing easy replacement and cleaning, thus preventing contamination and improving efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the liquid is stored with operational elements (heating elements) in conventional vaporizers, then the device structure is simplified, but the liquid becomes contaminated and its effectiveness is reduced

Engineering Contradiction:
Improvedevice structureVSAvoidliquid effectiveness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The vaporizer is divided into separate functional components: a storage chamber for liquid and a heating chamber with heating elements. The liquid is transported from the storage chamber to the heating chamber via a wick or capillary structure, preventing direct contact between liquid and heating elements during storage while maintaining functional integration during operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heating elements are extracted from the liquid storage environment and placed in a separate heating chamber. This extraction prevents the liquid from contacting the heating elements during storage, eliminating contamination while allowing the heating elements to function effectively when liquid is delivered to them.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If the reservoir is manually refilled in conventional vaporizers, then the liquid can be replenished, but the process is inconvenient and messy due to spillage

Engineering Contradiction:
Improverefilling capabilityVSAvoidrefilling convenience
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The refilling system is segmented into a removable reservoir component and a fixed housing. The reservoir can be easily detached and replaced without manual pouring, eliminating spillage issues while maintaining the ability to replenish liquid supply.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The liquid is pre-loaded into the reservoir in a controlled manufacturing or preparation process before the user receives the device. This preliminary action eliminates the need for users to perform messy manual refilling operations.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the reservoir is quickly plugged to create a vacuum in conventional vaporizers, then leakage is prevented, but the manufacturing process requires strict timing

Engineering Contradiction:
Improveleakage preventionVSAvoidmanufacturing timing
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The sealing mechanism is designed to automatically create the vacuum seal when the reservoir is assembled or capped, without requiring precise timing during manufacturing. The structural design of the cap and reservoir interface ensures proper sealing through self-aligning features or elastic deformation of sealing elements.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The sealing system incorporates pre-compressed sealing elements or elastic components that are designed to engage and create the vacuum seal as soon as the cap is placed on the reservoir. This beforehand preparation of sealing elements ensures leakage prevention without requiring strict timing control during assembly.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Ease of operation

If disposable vaporizers are used, then convenience is improved, but environmental burden increases due to disposal of multiple vaporizers

Engineering Contradiction:
Improveusage convenienceVSAvoidenvironmental impact
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The vaporizer is segmented into disposable components (such as the liquid reservoir or cartridge) and reusable components (such as the battery and heating mechanism). This allows only the contaminated liquid-containing parts to be discarded while recovering and reusing the electronic components, reducing environmental impact while maintaining convenience.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design enables selective discarding of the liquid reservoir or cartridge after use, while the main body containing valuable electronic components and battery is recovered and reused. This partial disposal approach maintains the convenience of disposable units while significantly reducing environmental burden through component recovery.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances user convenience, reduces contamination risks, minimizes liquid loss, and extends the device's usability by keeping the liquid separate from heating elements, ensuring effective vaporization and easy maintenance, while also reducing environmental impact through modular design.

Implementation Method 1

a wicking material for capillary action to transport the liquid to the heating chamber

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

The heating means, upon receiving the substance and upon its activation produces the vapor from the substance

Methodology Applied
Scientific EffectVaporization: Evaporation

Data Source

PatentUS20240399075A1Inhalation Device
Publication Date: 2024.12.05 DOMENICI DEREK
  • US20240399075A1 patent drawing
  • US20240399075A1 patent drawing
  • US20240399075A1 patent drawing

AI summary

Disclosed is an inhalation device which comprises a housing having a removable therein. The vial will contain such liquid as phyto-cannabinoids, cannabidiol, terpenoids, aromatherapy, or tetrahydrocannabinol. A conveyance tube in the housing communicate with the interior of the vial and has therein a material for conveying the distillates by capillary action to a vaporization chamber. The conveyance tube has a conically shaped head for puncturing THC membrane. The liquid in the vial to passes from the conveyance tube into a vaporization chamber. The vaporization chamber, which is also in the housing, has attached to it a heating device for vaporizing the liquid. The vaporized liquid then passes through vents in the vaporization chamber housing and within the main housing so as to be available to be drawn out through a mouthpiece which is in turn secured to the housing.