Dry Powder Inhaler With Clockwork Lid Opening

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing inhalers for powdered pharmaceutical compositions face challenges in user-friendly handling, particularly for patients with mobility issues or arthritis, due to the need for high forces to open the lid and the lack of intuitive grip mechanisms for the mouthpiece.

Innovation Solution

A double-function actuating member that separates the lid from the lower part using a clockwork mechanism and a gripping aid on the mouthpiece, allowing for quick and reliable opening without direct force application on the lid and ensuring secure grip and hygiene, with additional spring elements for assisted opening and return.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If direct force application on the lid is used to open it, then the lid can be opened, but high forces are required which are difficult for patients with mobility issues or arthritis to apply

Engineering Contradiction:
Improveease of opening lidVSAvoidforce required to open lid
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The patent introduces a clockwork mechanism as an intermediary between the user's manual input and the lid opening action. When the user turns the clockwork mechanism, it gradually releases stored energy to push the lid open, converting small rotational forces into the necessary linear force for opening without requiring the user to directly apply high force on the lid

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The clockwork mechanism is pre-loaded with energy before use. By winding the clockwork mechanism in advance, the energy is stored and then automatically released during the opening operation, eliminating the need for the user to apply force during the critical opening moment

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the mouthpiece contact area is used for gripping, then the mouthpiece can be opened, but hygiene is compromised as the patient's mouth contacts the same area

Engineering Contradiction:
Improvegrip securityVSAvoidhygiene contamination
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent divides the mouthpiece into functionally separate zones: a gripping zone with textured surface for finger contact and opening action, and a clean zone that contacts the patient's mouth. This segmentation ensures that forces and contaminants from gripping do not transfer to the mouth contact area, maintaining hygiene while providing secure grip

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mouthpiece is designed with different surface qualities in different regions: the gripping area has a textured or patterned surface for enhanced friction and grip security, while the mouth contact area maintains a smooth, clean surface that does not harbor contaminants from finger contact

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables easier and more secure operation of the inhaler, particularly beneficial for patients with mobility restrictions, by reducing the forces required to open the lid and providing a hygienic and intuitive grip, facilitating effective use during asthma attacks.

Implementation Method 1

between the double function actuating member and the capsule holder for assisting the return of the double function actuating member, at least one other spring element may be provided between the plate and lower part, to assist the opening movement

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentUS7694676B2Dry powder inhaler
Publication Date: 2010.04.13 BOEHRINGER INGELHEIM INT GMBH
  • US7694676B2 patent drawing
  • US7694676B2 patent drawing
  • US7694676B2 patent drawing

AI summary

An inhaler for inhaling powdered pharmaceutical compositions from capsules includes: a lower part; a plate which can be latched to the lower part and with which the lower part can be closed off; a capsule holder for receiving the capsules, this holder being adapted to be lowered into the lower part; a mouthpiece latchable to the plate; a lid which covers the mouthpiece in a closed position and latches it by means of a closure element, the lower part, the plate, the mouthpiece and the lid being hinged together by means of a single joint; and an actuating member which can be moved out a resting position and thereby interacts with at least one pin which can be made to pierce the capsule holder.