Inhaler Closure Restricting Member Prevents Unintentional Actuation

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Solution Overview

Problem

Pressurized metered dose inhalers (pMDIs) are susceptible to unintentional actuation during transit or handling, leading to wastage of medicament and potential inaccuracies in dose counters.

Innovation Solution

A 'P'-shaped revolvable restricting member is integrated with the inhaler closure, which restricts movement of the canister unit when the closure is in the closed position, preventing inadvertent dispensing and counting, and only allows dispensing when the closure is open.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the inhaler is designed without a restricting member, then the ease of operation is improved, but unintentional actuation occurs during transit or handling

Engineering Contradiction:
Improveease of operationVSAvoidunintentional actuation prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A restricting member is introduced as an intermediary element between the actuating force and the canister unit. This restricting member engages with the actuator to prevent relative movement that would cause unintentional dispensing, while allowing the intended actuation motion when properly initiated by the user.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a restricting member is added to prevent unintentional actuation, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveunintentional actuation preventionVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The restricting member is merged with the actuator assembly, forming an integrated component structure. The actuator and restricting member work together as a unified mechanism, where the restricting member is positioned to engage with the actuator body, reducing the number of separate parts while maintaining the prevention function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The actuator serves multiple functions: it acts as both the actuating mechanism for dispensing and as part of the restricting system that prevents unintentional actuation. The restricting member integrates with this multi-functional design, allowing the same component to serve both operational and protective roles.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If the closure is kept closed during transit, then the protection against foreign material is improved, but the dose counter may become inaccurate due to restricted movement

Engineering Contradiction:
Improveprotection against foreign materialVSAvoiddose counter accuracy
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The restricting function is extracted from the closure itself and placed in a dedicated restricting member that is part of the actuator assembly. This separation allows the closure to remain closed for protection while the restricting member independently controls the actuation mechanism, preventing false dose counting without requiring the closure to be open.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentEP1922100B1An inhaler
Publication Date: 2012.11.07 GLAXO GROUP LTD
  • EP1922100B1 patent drawingFigure 1
  • EP1922100B1 patent drawingFigure 2~3
  • EP1922100B1 patent drawingFigure 4~5

AI summary

An inhaler (70) is provided with a closure (5) which may be moved between a closed and open position in order to cover and uncover a mouthpiece (3). The closure (5) is associated with a revolvable element (6) comprising a restricting member (7). Movement of the closure (5) from the open position to the closed position causes the revolvable element (6) to revolve around an axis X thereby placing the restricting member (7) in a restricting position which restricts relative movement between a container unit (14) and the housing (1) such that unintentional actuation of the inhaler is prevented. The inhaler is useful, for example, in the treatment of asthma.