Inhaler Life Span Blocking Device Prevents Reuse

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Solution Overview

Problem

Existing inhalers lack a secure and simple mechanism to prevent further use after a predetermined number of operations, risking re-use and potential misuse.

Innovation Solution

A life span blocking device (LSB) is introduced, which blocks the movement or opening of the inhaler's cover when a predetermined number of uses is reached, ensuring secure and intuitive blocking by a locking element biased into an interlocking position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a blocking mechanism is added to prevent re-use of the inhaler, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveprevention of re-useVSAvoidstructure of blocking mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking element is nested within the cap assembly, with the locking protrusion integrated into the cap's structure. The locking element interacts with the mouthpiece housing through a recess, creating a compact nested arrangement that prevents re-use without adding external complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The locking element is spring-biased to automatically engage the locking protrusion with the recess in the mouthpiece housing. This self-actuating mechanism eliminates the need for separate control systems or manual intervention, achieving reliable blocking through the device's own structural features

Inventive Principle:
Principle #25Self-service

2Reliability

If a locking element with spring bias is used to block cover movement, then reliability of blocking is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvesecurity of blockingVSAvoidoperation of cover
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The locking element is designed with dynamic characteristics, being spring-biased to automatically engage and disengage based on cap movement. During normal operation, the cap can move freely until the blocking condition is met, at which point the spring bias automatically activates the locking mechanism. This dynamic behavior maintains ease of operation during intended use while providing secure blocking when needed

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP2285440B2inhaler
Publication Date: 2018.10.24 BOEHRINGER INGELHEIM INT GMBH
  • EP2285440B2 patent drawingFigure 1
  • EP2285440B2 patent drawingFigure 2
  • EP2285440B2 patent drawingFigure 3

AI summary

An inhaler (1) is proposed for delivering a preferably powdered formulation from a blister strip (3) having a plurality of blister pockets (4). The inhaler comprises a life span blocking device (31) which blocks opening of a cover (15) of the inhaler in a blocking state by means of locking element (39) interlocking the cover with a housing (19) of the inhaler.