Inhaler Component Plug Connector for Multi-Channel Control

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Solution Overview

Problem

Current electronic cigarette products lack a solution for controlling multiple heating channels simultaneously, making it impossible to detect defective channels or dirty contacts, and the electric contacts near the evaporator are prone to contamination, complicating maintenance.

Innovation Solution

The introduction of plug connector parts with multiple metal contacts allows for a stable and secure electric connection between the component and base parts, enabling control of multiple heating elements and reference measurements, while the integration of an evaporator into the component part simplifies cleaning and assembly, and standardizes the electric interface for various evaporator concepts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If electric contacts are arranged close to the evaporator to enable control, then control capability is improved, but contamination risk increases

Engineering Contradiction:
Improvecontrol capabilityVSAvoidcontamination risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The device is divided into a disposable component part (containing evaporator and contacts) and a reusable base part. This segmentation isolates the contamination-prone contacts within the disposable unit, allowing them to be replaced easily while protecting the permanent electronics in the base part.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The component part containing the electric contacts and evaporator is designed as a disposable unit. After use, the entire component part is discarded, eliminating the need to clean or maintain the contacts, thus solving the contamination problem while maintaining full control capability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Adaptability or versatility

If multiple heating channels are controlled, then functionality is improved, but measurement and detection capability deteriorates

Engineering Contradiction:
Improveheating channel controlVSAvoiddefective channel detection
Core Design Contradiction:
Adaptability or versatilityVSDifficulty of detecting and measuring

Solution Approach 1:

The base part's electronic control device receives feedback from the component part through the electric connection, enabling monitoring and detection of the heating channels' status, which allows for identifying defective or dirty contacts even in multi-channel systems.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The electric connection provides more contact points than strictly necessary for basic power supply, enabling reference measurements and diagnostic capabilities that facilitate detection of defective channels or contacts in multi-channel heating systems.

Inventive Principle:
Principle #16Partial or excessive action

3Ease of manufacture

If plug connector parts are introduced for connection, then assembly ease is improved, but device complexity increases

Engineering Contradiction:
Improveassembly easeVSAvoidconnection structure
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The plug connector parts serve multiple functions: electrical connection, mechanical attachment, and alignment guidance. This multi-functionality simplifies the overall assembly process while managing complexity through integrated design of the connector system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for efficient, error-free assembly, easy maintenance, and standardized testing of electronic cigarette products, enabling the control of multiple heating channels and reducing contamination risks, thus improving the reliability and ease of use of electronic cigarette products.

Implementation Method 1

an electric evaporator arranged on the carrier for evaporating liquid supplied to the evaporator

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

an electric evaporator arranged on the carrier for evaporating liquid supplied to the evaporator

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11717625B2Component part and base part for an inhaler, and method for making same
Publication Date: 2023.08.08 KORBER TECHNOLOGIES GMBH
  • US11717625B2 patent drawing
  • US11717625B2 patent drawing
  • US11717625B2 patent drawing

AI summary

The invention relates to a component part (1) for an inhaler (27), preferably for an electronic cigarette product, which component part comprises a carrier (2), an electric evaporator (3) arranged on the carrier (2) for evaporating liquid supplied to the evaporator (3), and an electric connection for supplying the evaporator (3) with electric energy and/or for receiving control signals for the evaporator (3). The electric connection comprises a plug connector part (7), which is configured for reversible interaction with a corresponding plug connector part (22) of the base part (20) of the inhaler (27). A base part (20) for an inhaler (27) comprises an electronic control device (21) and an electric connection for transmitting control signals to a component part (1) and/or for the electric supply of a component part (1) of the inhaler (27). The electric connection comprises a plug connector part (22), which is configured for reversible interaction with a corresponding plug connector part (7) of the component part (1).