Inhaler Sieve Flat Portion Dimensional Stability

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Solution Overview

Problem

Existing inhaler designs face challenges in maintaining precise dimensional tolerances for the sieve part, which is crucial for the mobility and accuracy of the substance supply container, due to manufacturing difficulties with dome-shaped convexities.

Innovation Solution

The sieve part features a protruding area with a flat portion that projects at a right angle from the retaining edge, enhancing dimensional stability, and is constructed from a wire mesh material with specific dimensions and material composition, such as stainless steel alloyed with chromium and nickel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a dome-shaped convexity is provided as the protruding area in the sieve part, then the receiving chamber can be delimited, but it is very difficult to achieve the required dimensional tolerances from a manufacturing point of view

Engineering Contradiction:
Improvedimensional tolerances of the sieve partVSAvoidmanufacturing difficulty of the protruding area
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent replaces the dome-shaped convexity (curved surface) with a flat portion (planar surface) in the protruding area of the sieve part. This geometric simplification from curved to flat surface directly addresses the manufacturing difficulty while maintaining the functional requirement of delimiting the receiving chamber and ensuring accurate dimensional tolerances.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Stability of the object's composition

If the sieve part is made with very accurate dimensions to ensure mobility of the substance supply container, then the dimensional stability is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvedimensional stability of the sieve partVSAvoidcomplexity of the sieve part design
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent simplifies the sieve part design by replacing the complex dome-shaped convexity with a flat portion, reducing geometric complexity while maintaining dimensional stability. This allows the sieve part to achieve accurate dimensions without requiring complex manufacturing processes or design features.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS9010323B2Inhaler and sieve for an inhaler
Publication Date: 2015.04.21 BOEHRINGER INGELHEIM PHARMA GMBH & CO KG
  • US9010323B2 patent drawing
  • US9010323B2 patent drawing
  • US9010323B2 patent drawing

AI summary

An inhaler (1) includes a sieve part (9) for administrating powdered substances such as medical substances. The inhaler (1) includes a suction air channel (6) leading to a mouthpiece (4), a substance supply container (8) that is moveable inside a receiving chamber (7) and the sieve part (9) disposed in the suction air channel (6) between the receiving chamber (7) and the mouthpiece (4). The sieve part includes a retaining edge (10), a sieve area contained in a cross sectional area within the retaining edge (10), and a protruding area (12) that protrudes to one side and has a flat portion (13).