Inhaler Articles Uniform Distal Ends Alignment

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Solution Overview

Problem

Manufacturing inhaler articles with uniform closed distal ends is challenging due to length variations caused by manufacturing tolerances, leading to uneven appearances and potential user force issues when inserting the articles into user-holder devices, which can result in article rupture.

Innovation Solution

A method involving the alignment of semifinished inhaler articles so their open distal ends are at the exact same height, allowing for simultaneous and uniform closure of the ends, reducing the impact of manufacturing tolerances and ensuring consistent appearance and functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If tubular elements are manufactured with standard tolerances, then production cost and time are reduced, but length variations cause uneven appearance of closed distal ends

Engineering Contradiction:
Improveuniformity of closed distal endsVSAvoidalignment mechanism complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by aligning the tubular elements before the closing operation. The alignment device positions all tubular elements at the same height prior to folding, ensuring that even elements with length variations due to manufacturing tolerances will have uniformly appearing closed distal ends. This pre-alignment step prevents the appearance problem without requiring tighter manufacturing tolerances.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If tubular elements are bent more to close the distal end, then the closing is more effective, but more force is required by the user which may disrupt the article

Engineering Contradiction:
Improvesecure closure of distal endVSAvoiduser insertion force
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The alignment device performs a preliminary action by positioning the tubular elements at identical heights before the closing operation. This ensures that when the closing mechanism applies force to fold the distal ends, all elements experience uniform conditions. The alignment prevents variability in closing effectiveness and user force requirements that would otherwise result from length variations in the tubular elements.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If manual alignment is performed for each article, then uniform appearance is achieved, but manufacturing speed is reduced

Engineering Contradiction:
Improveuniformity of closed distal endsVSAvoidmanufacturing speed
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent merges multiple alignment operations into a single automated device that processes multiple tubular elements simultaneously. The alignment device aligns several tubular elements in parallel, eliminating the need for manual alignment of each individual article while maintaining uniform appearance. This combining of operations preserves manufacturing speed while achieving the desired precision.

Inventive Principle:
Principle #5Merging (Combining)

4Manufacturing precision

If tighter manufacturing tolerances are enforced, then length variations are reduced, but production cost and time increase

Engineering Contradiction:
Improvelength consistency of tubular elementsVSAvoidproduction speed
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

Instead of enforcing tighter manufacturing tolerances, the patent applies a preliminary alignment action that compensates for the natural length variations produced by standard tolerances. The alignment device equalizes the positions of all tubular elements before closing, achieving uniform appearance without sacrificing production speed or increasing manufacturing costs. This approach is more efficient than reworking the tubular elements to achieve tighter tolerances.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240306702A1Inhaler articles having folded ends with uniform appearance
Publication Date: 2024.09.19 PHILIP MORRIS PRODUCTS SA
  • US20240306702A1 patent drawing
  • US20240306702A1 patent drawing
  • US20240306702A1 patent drawing

AI summary

The invention relates to a method for manufacturing inhaler articles (10). The method comprises providing a plurality of semifinished inhaler articles. Each inhaler article comprises a longitudinal axis, a proximal end, and an open distal end (16). The method comprises aligning the semifinished inhaler articles such that their longitudinal axes are arranged in parallel and the open distal ends of the semifinished inhaler articles are located at the exact same height with respect to a direction parallel to the longitudinal axes. The method comprises at least partially closing the distal ends of the aligned semifinished inhaler articles. The invention further relates to packages of inhaler articles with uniformly closed ends. The invention further relates to a holder for an apparatus for manufacturing inhaler articles. The invention further relates to an apparatus for manufacturing inhaler articles.