Inhibitor Compositions Stabilizing Corrosion and Scale in Oilfield Fluids

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Solution Overview

Problem

Current inhibitor compositions for oilfield fluids, combining corrosion and scale inhibitors, are often unstable and ineffective in extreme conditions, leading to deposition issues and equipment plugging, necessitating a stable and efficient treatment solution.

Innovation Solution

The development of inhibitor compositions comprising a polar solvent, a corrosion inhibitor (such as amine-fatty acid condensate or quaternary ammonium compounds), a scale inhibitor (like polymers derived from dicarboxylic acids), and a stabilizing corrosion inhibitor, which are formulated to maintain stability and performance across various temperatures and pressures, using surfactants and specific solvent ratios to enhance film persistence and reduce emulsion formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an inhibitor composition comprises both a corrosion inhibitor and a scale inhibitor, then the inhibition effectiveness is improved, but the composition stability deteriorates

Engineering Contradiction:
Improveinhibition effectivenessVSAvoidcomposition stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent introduces a stabilizing corrosion inhibitor as an intermediary substance that mediates between the corrosion inhibitor and scale inhibitor. This stabilizing agent prevents harmful interactions between the corrosion and scale inhibition components, maintaining composition stability while preserving both inhibition functions. The stabilizing corrosion inhibitor acts as a bridge that allows the presence of multiple active ingredients without causing precipitation or decomposition.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite inhibitor composition by combining a corrosion inhibitor, a scale inhibitor, and a stabilizing corrosion inhibitor in specific proportions. This composite formulation leverages the synergistic effects of the individual components while the stabilizing agent ensures compatibility. The composite structure allows the composition to maintain stability across a wide range of oilfield conditions while providing both corrosion and scale inhibition capabilities.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the inhibitor composition is deployed into an oil well or reservoir, then the treatment effectiveness is improved, but scale deposition and precipitation occur

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidscale deposition and precipitation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by incorporating a stabilizing corrosion inhibitor that preemptively prevents scale deposition and precipitation before they can occur. This stabilizing agent creates a protective environment in the inhibitor composition that counteracts the tendency of scale-forming components to precipitate, thereby maintaining treatment effectiveness while preventing harmful scale deposition in the oil well or reservoir.

Inventive Principle:
Principle #9Preliminary anti-action

3Adaptability or versatility

If multiple injection pumps and storage spaces are used for different inhibitors, then the treatment versatility is improved, but the operational complexity increases

Engineering Contradiction:
Improvetreatment versatilityVSAvoidoperational complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple inhibitor functions into a single composite composition that combines corrosion inhibition, scale inhibition, and stabilization capabilities. This unified formulation eliminates the need for separate injection systems and storage spaces for different inhibitors, thereby reducing operational complexity while maintaining treatment versatility. The combined composition can be injected through a single pump system and stored in one location, simplifying the overall operational framework.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compositions effectively inhibit corrosion and scale deposition, demonstrate high thermal stability, are compatible with low-alloy steels, and reduce maintenance costs by minimizing the need for multiple injection pumps and storage space, while maintaining stability in high total dissolved solids environments.

Implementation Method 1

inhibitor compositions comprising from about 1 wt. % to about 80 wt. % of a polar solvent; a corrosion inhibitor, a scale inhibitor, and a stabilizing corrosion inhibitor

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS20250101291A1Inhibitor compositions comprising scale and corrosion inhibitors
Publication Date: 2025.03.27 CHAMPIONX LLC
  • US20250101291A1 patent drawing
  • US20250101291A1 patent drawing
  • US20250101291A1 patent drawing

AI summary

The present disclosure describes inhibitor compositions comprises a corrosion inhibitor, a scale inhibitor, a stabilizing corrosion inhibitor and a polar solvent. These inhibitor compositions can be used in the oil and gas industry and are formulated to provide a stable inhibitor composition that has stability in extreme conditions, such as high temperature, high pressure, or low pressure.