Fuel Injection Valve Closing Time Detection Circuit

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Solution Overview

Problem

In injection control systems for internal combustion engines, accurately learning the valve closing time is challenging due to overlapping injections between cylinders, which can lead to inaccuracies in fuel injection and increased manufacturing costs from additional detection circuits.

Innovation Solution

An injection control device is configured with an energization instruction switch, cylinder designation switches, a valve closing detection unit, and a stage number designation unit to selectively measure and learn the valve closing time, avoiding the need for multiple detection circuits and reducing calculation and communication loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple detection circuits are added to accurately detect valve closing time for each cylinder, then measurement precision is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvevalve closing time detection accuracyVSAvoidnumber of detection circuits
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The single valve closing detection circuit is designed to universally detect valve closing times for multiple cylinders by selectively monitoring different cylinders at different times. The control unit switches the detection circuit between cylinders based on injection timing, allowing one circuit to perform the function of multiple circuits would otherwise be needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The detection circuit operates periodically, selecting different cylinders for detection at different time intervals. The control unit switches which cylinder is being monitored based on the injection schedule, creating a periodic detection pattern that covers all cylinders over time without requiring simultaneous detection of all cylinders.

Inventive Principle:
Principle #19Periodic action

2Measurement precision

If valve closing detection is performed for all cylinders simultaneously, then measurement precision is improved, but calculation load and communication load increase

Engineering Contradiction:
Improvevalve closing time learning accuracyVSAvoidcalculation and communication efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The valve closing detection process is segmented into separate time intervals for different cylinders. Instead of processing all cylinder data simultaneously, the system divides the detection into discrete segments, learning valve closing times for one cylinder at a time based on its specific injection timing, thereby reducing the simultaneous calculation and communication load.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control unit preliminarily determines which cylinder should be detected next based on predicted injection timing before the actual detection occurs. By anticipating which cylinder will need detection and preparing the detection circuit in advance, the system optimizes the timing and reduces processing delays.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11591982B2Injection control device
Publication Date: 2023.02.28 DENSO CORP
  • US11591982B2 patent drawing
  • US11591982B2 patent drawing
  • US11591982B2 patent drawing

AI summary

A first switch designates one of energization instruction signals to designate a valve closing detection cylinder. A valve closing detection unit monitors downstream voltages of the fuel injection valves to detect occurrence of an inflection point in change of the downstream voltages and detects valve closing. A second switch designates one of the downstream voltages and designates the valve closing detection cylinder. A stage number designation unit designates a valve closing detection stage number. A valve closing time measuring unit measures a valve closing time, which is from a switching timing at which the energization instruction signal is switched from ON to OFF to a valve closing detection timing of the valve closing, for injection of the valve closing detection stage number of the valve closing detection cylinder. A valve closing time learning unit learns the valve closing time measured by the valve closing time measuring unit.