Injection Water Salinity Control via RO-NF Blending

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Solution Overview

Problem

In sandstone reservoirs, low salinity water injection can lead to loss of injectivity due to formation damage caused by clay swelling and migration of fines, which existing methods have not adequately addressed.

Innovation Solution

An integrated system comprising a desalination plant, blending system, and control unit that dynamically adjusts the composition of injection water by blending reverse osmosis and nanofiltration permeate streams to gradually reduce salinity, monitoring pressure and flow rate in real time to prevent formation damage, and optionally adding fines stabilizing additives to manage potential formation damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If low salinity water is injected into sandstone reservoirs, then waterflood efficiency is improved, but formation damage occurs due to clay swelling and fines migration

Engineering Contradiction:
Improvewaterflood efficiencyVSAvoidformation damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary action by gradually reducing salinity over time before reaching the target low salinity level. The controlled reduction system adjusts injection water salinity in a stepwise manner, allowing the formation to adapt progressively rather than experiencing sudden salinity shock that causes clay swelling and fines migration.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention applies parameter changes by dynamically adjusting the salinity parameter of injection water over time. The controlled reduction system modifies the concentration parameter gradually, transitioning from high salinity to low salinity in controlled steps, thereby maintaining formation stability while achieving the desired waterflood efficiency improvement.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If salinity of injection water is reduced gradually to mitigate formation damage, then injectivity is maintained, but commissioning time is extended

Engineering Contradiction:
ImproveinjectivityVSAvoidcommissioning time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system implements dynamics by making the salinity reduction process adaptive and responsive. The controlled reduction system continuously monitors formation conditions and adjusts the salinity reduction rate dynamically, accelerating the process when conditions permit and slowing down when formation sensitivity is detected, thereby optimizing both time and injectivity preservation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention applies feedback through continuous monitoring of injection pressure and flow rate during the commissioning process. The controlled reduction system uses this feedback information to adjust the salinity reduction rate in real-time, ensuring injectivity is maintained while minimizing commissioning time by avoiding unnecessary delays.

Inventive Principle:
Principle #23Feedback

3Object-affected harmful factors

If blended water streams are used to control salinity and sulfate concentration, then formation damage is prevented, but system complexity increases

Engineering Contradiction:
Improveformation damageVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system applies universality by designing a multi-functional controlled reduction system that simultaneously manages salinity reduction, sulfate concentration control, and injectivity monitoring. This integrated approach consolidates multiple functions into a single system, reducing overall complexity compared to separate systems for each function while still achieving comprehensive formation protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention uses blended water streams as an intermediary medium to achieve controlled salinity and sulfate delivery. By mixing different water sources with varying compositions, the system creates an intermediate solution that balances the need for low salinity/sulfate with the need to maintain formation stability, simplifying the control mechanism compared to direct injection of pure low-salinity water.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively mitigates the risk of formation damage during low salinity water injection by gradually adjusting the salinity of injection water, maintaining injectivity, and controlling sulfate concentrations to prevent souring or scaling, thereby ensuring stable reservoir conditions.

Implementation Method 1

A reverse osmosis (RO) array (4) to produce an RO permeate blending stream (9) and a nanofiltration (NF) array (5) to produce an NF permeate blending stream (13)

Methodology Applied
Scientific EffectReverse osmosis: Reverse Osmosis

Implementation Method 2

a nanofiltration (NF) array (5) to produce an NF permeate blending stream (13)

Methodology Applied
Scientific EffectNanofiltration:

Data Source

PatentEP3665129B1Method of controlling salinity of an injection water during commissioning of an injection well
Publication Date: 2023.10.04 BP EXPLORATION OPERATING CO LTD
  • EP3665129B1 patent drawingFigure 1
  • EP3665129B1 patent drawing

AI summary

An integrated system comprising: a desalination plant comprising a reverse osmosis (RO) array to produce an RO permeate blending stream and a nanofiltration (NF) array to produce an NF permeate blending stream; a blending system; a control unit; an injection system for an injection well that penetrates an oil-bearing layer of a reservoir; and wherein the blending system is to blend the RO permeate blending stream and the NF permeate blending stream to produce a blended injection water stream, wherein the control unit is to dynamically alter operation of the blending system to adjust amounts of at least one of the RO permeate blending stream and the NF permeate blending stream to alter the composition of the blended injection water stream from an initial composition to a target composition.