Injector Closure Point Detection via ML Classifier
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Solution Overview
Problem
Determining the exact closure point in time of an injector in internal combustion engines is challenging due to structural differences, design tolerances, and varying operating conditions, affecting fuel metering precision and engine performance.
Innovation Solution
A computer-implemented method using a classifier to ascertain the closure point in time by analyzing a time series of input signals from a sensor, characterizing deformation, and employing a neural network or rule-based model to determine the probability of closure points, with discrete convolution to improve accuracy.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If a sensor device with piezoelement is used to determine closure point in time, then measurement capability is provided, but measurement precision is insufficient due to structural differences, design tolerances, and operating conditions
Solution Approach 1:
The patent transforms the closure point in time determination from a direct threshold-based measurement into a probabilistic classification problem. The classifier processes time series data and outputs probability values, allowing the system to adapt to variations in structural parameters, tolerances, and operating conditions by learning optimal decision boundaries from training data.
Solution Approach 2:
The patent introduces a classifier as an intermediary between the raw sensor measurements and the closure point determination. This classifier acts as a mediator that processes the time series data through learned patterns, bridging the gap between noisy measurements and reliable closure point identification, thereby improving both precision and reliability.
2Manufacturing precision
If exact closure point in time is determined to improve fuel metering precision, then fuel consumption and emissions improve, but device complexity increases due to machine learning system
Solution Approach 1:
The patent replaces complex mechanical measurement and adjustment mechanisms with a computational approach. Instead of using highly precise mechanical sensors and manual calibration systems, the invention uses a classifier that processes standard sensor data through learned patterns, achieving high fuel metering precision through software-based intelligence rather than mechanical complexity.
Solution Approach 2:
The classifier is trained using training data that enables it to autonomously learn the relationship between time series patterns and closure points. Once trained, the system self-adjusts to different operating conditions without requiring external calibration or adjustment, reducing the need for complex manual intervention while maintaining high precision.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This method allows for precise determination of the closure point, enhancing fuel metering accuracy, improving engine efficiency, reducing pollutant emissions, and smoothing engine operation.
Implementation Method 1
a sensor device that includes a piezoelement
Data Source
AI summary
A computer-implemented method for ascertaining a closure point in time of an injector of an internal combustion engine using a classifier. The method includes: ascertaining a time series of input signals, each corresponding to a point in time within the time series, and each characterizing a deformation of the injector; ascertaining a plurality of first values using the classifier based on the time series, in each case a first value corresponding to a point in time of the time series, and the first value characterizing a probability that the closure point in time of the injector matches the point in time; ascertaining a plurality of second values, each being a sum of neighboring first values, of a first value and the first value, the second value corresponding to the point in time to which the first value corresponds; ascertaining the closure point in time based on the largest second value.


