Fluid Injector Occlusion Detection Using Compliance Volume Feedback

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Solution Overview

Problem

Conventional fluid injector systems rely solely on pressure monitoring to detect occlusions, leading to overestimation of flow rate reduction and potential motor wear, and inadequate iodine delivery during medical procedures.

Innovation Solution

A fluid injector system with a control device that calculates compliance volume changes and pressure differentials to detect occlusions, adjusting the delivery rate to maintain the predetermined flow rate and prevent pressure limits from being exceeded.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional pressure monitoring alone is used to detect occlusions, then the system can detect pressure increases, but the occlusion location is subjected to much higher pressures than desired before the pressure limit is reached

Engineering Contradiction:
Improveocclusion detection accuracyVSAvoidpressure exposure at occlusion site
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The system calculates compliance volume changes continuously during the injection procedure to detect occlusions before pressure reaches dangerous levels. By monitoring the relationship between injected volume and pressure differential in real-time, the system identifies occlusions proactively rather than reactively, preventing excessive pressure exposure at the occlusion site.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The compliance volume calculation serves as an intermediary parameter that bridges the gap between injection parameters and pressure effects. By introducing this intermediate measurement that accounts for system compliance, the system can detect occlusions more accurately without subjecting the occlusion site to harmful pressure levels.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stress or pressure

If the fluid flow rate is stepped down when a predetermined pressure limit is reached, then system pressure is reduced, but the needed reduction in flow rate is often overestimated resulting in frequent motor speed changes and possibly impacting iodine delivery rate

Engineering Contradiction:
Improvesystem pressure controlVSAvoidmotor life and iodine delivery rate
Core Design Contradiction:
Stress or pressureVSReliability

Solution Approach 1:

The system uses real-time feedback from compliance volume calculations to dynamically adjust flow rate reductions. By continuously monitoring the relationship between injected volume, pressure differential, and time, the system determines the actual flow rate reduction needed rather than applying fixed percentage reductions, thereby avoiding overestimation and unnecessary motor speed changes.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the flow rate reduction based on real-time compliance volume measurements rather than using static predetermined reductions. This dynamic approach allows the system to optimize motor speed changes and maintain reliable iodine delivery rates while still controlling system pressure effectively.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If pressure monitoring alone is used to monitor occlusions, then the system can detect when a predetermined pressure limit is reached, but frequent motor speed changes occur reducing motor life

Engineering Contradiction:
Improveocclusion detectionVSAvoidmotor life
Core Design Contradiction:
Measurement precisionVSDuration of action of moving object

Solution Approach 1:

The system implements continuous feedback monitoring of compliance volume changes during the injection procedure. By analyzing the relationship between injected volume, pressure differential, and time in real-time, the system detects occlusions more efficiently and makes more accurate flow rate adjustments, reducing the frequency of motor speed changes and extending motor life.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12527913B2System, method, and computer program for occlusion detection and improved pressure limiting behavior for fluid injector devices
Publication Date: 2026.01.20 BAYER HEALTHCARE LLC
  • US12527913B2 patent drawing
  • US12527913B2 patent drawing
  • US12527913B2 patent drawing

AI summary

A system, method, and computer program product are disclosed for occlusion detection and/or pressure limiting in a fluid injector system. A fluid injector system may include at least one fluid injector device, one or more drive components, and a control device. The control device may comprise at least one processor programmed or configured to: provide instructions to the fluid injector system to deliver fluid from the at least one fluid injector device at a predetermined fluid flow rate, determine a first fluid pressure measurement within the at least one fluid injector device at a first time, determine a second fluid pressure measurement within the at least one fluid injector at a second time, determine a pressure differential between the first fluid pressure measurement and the second fluid pressure measurement, calculate a change in compliance volume of the at least one fluid injector device based on the determined pressure differential, compare the calculated change in compliance volume with the predetermined fluid flow rate, repeat the steps throughout the fluid injection procedure, and determine whether an occlusion or a partial occlusion has occurred downstream of the at least one fluid injector device.